What should the piston psi be on late 70s 2hp outboards?

Eischman

Cadet
Joined
Jun 21, 2014
Messages
8
So, here's the deal, I have a 1978 2hp Evinrude and a 1982 2hp Johnson, I run the Johnson on a small dingy, runs fine and good power wide open, but for some reason the Evinrude on wide open seems like it's a 1hp and not 2hp, and YES I know how to adjust the high and low jets, so it comes down to either the prop is pitched wrong on the Evinrude or the piston psi is bad, but when I checked them the J is at 76.2 and the E is at 73., not too far off, keep in mind that those readings was after 4 pulls on each motor.
any ideas before I order new piston rings for the Evinrude??
 

Crosbyman

Vice Admiral
Joined
Nov 5, 2006
Messages
5,994
here one opinion from ai
what would cause a 1978 2hp Evinrude to appear weak at wot if compression is ok

If your Evinrude 2 HP Outboard (1978) has good compression but feels weak at wide-open throttle (WOT), the problem is usually fuel, ignition, or prop/load related. These small engines are simple, so a few common things cause this.

1. Partially clogged carburetor (very common)​

Even if the engine runs, a partially plugged high-speed jet will make it weak at WOT.
Symptoms:
  • Starts and idles fine
  • Runs but lacks power at full throttle
  • May surge slightly
What to check:
  • Remove carb bowl
  • Clean main jet and passages
  • Blow through with carb cleaner and compressed air
Old fuel residue often causes this.

2. Ignition coil or weak spark​

Older small outboards often develop weak spark under load.
Possible issues:
  • Cracked ignition coil
  • Weak condenser
  • Points slightly oxidized or mis-gapped
What to do:
  • Check spark color (should be strong blue)
  • Inspect points and set gap (~.020")

3. Wrong fuel mixture or stale fuel​

That engine typically runs 50:1 fuel/oil.
Weak power can happen if:
  • Gas is old
  • Oil mix is too heavy
  • Water in fuel
Try fresh fuel mix.

4. Exhaust restriction​

Carbon buildup in the exhaust port or muffler housing can choke power.
Signs:
  • Engine revs but doesn't push the boat well
Decarbonizing sometimes helps.

5. Propeller issues​

Check the prop.
Possible problems:
  • Bent prop blades
  • Fishing line wrapped behind prop
  • Shear pin partially broken (very common)
A slipping shear pin can make the motor rev but push weakly.

6. Fuel flow restriction​

Check:
  • Tank vent open
  • Fuel filter screen in carb
  • Fuel line blockage
A restricted supply limits high-speed fuel demand.

✅ Most common causes on those little 2hp Evinrudes:
  1. Dirty carb jet
  2. Weak spark (coil/points)
  3. Partially sheared prop pin

💡 Quick test:
Run the engine at WOT and slightly close the choke.
  • If power improves → carb is lean / dirty jet.
  • If nothing changes → ignition or prop issue.
 

Eischman

Cadet
Joined
Jun 21, 2014
Messages
8
Most common causes on those little 2hp Evinrudes:
  1. Dirty carb jet
  2. Weak spark (coil/points)
  3. Partially sheared prop pin
Okay, I replaced the carb and same issue so #1 is out.
I'll look at the prop/pin next, then go to the coil next if the easy fix is okay.
Might be awhile for test run but Ill switch props on them and see where I am after that.
Thanks for the post!
 
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