Will Gelcoat Adhere to Epoxy Resin?? Please Help!

HVAC Cruiser

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If anyone can help that would be great personal experiance etc...
I was taught and read that Gelcoat will not adhere to epoxy, that it will delaminate. I have even stated that trying to help others, THEN I read this from another forum.
Does anyone have any thoughts on this? I am in the process of trying to deside on a finish for my boat project, and I surely don't want to give bad advice
Will Gelcoat adhere to Epoxy? ~ by Bruce Niederer
As stolen from http://www.SailboatOwners.com

Q. I have heard that gel coat will not adhere well to epoxy. Can you confirm this?

A. There is a common misconception, fueled by some gelcoat manufacturers and by some expensive failures in the field, that gelcoat will not bond to epoxy. Polyester resin bonds poorly in a secondary (mechanical) bonding situation which consequently makes epoxy the resin of choice for repairs. How can one be squared with the other?

The answer is surprisingly simple - gelcoat does bond to a properly cured and prepared epoxy surface. There are a couple issues to be aware of to have success making this repair. There are three situations that cause gelcoat to not cure over epoxy... all related to the hardener chemistry. Epoxy hardeners are basically a blend of amines, which can terminate the chain reaction of the radical molecule that is the basis of polyester (and vinylester) cure chemistry. So by carefully mixing, curing, and preparing of the epoxy so that there are no unreacted amines to interfere with the gelcoat cure, gelcoat bonds quite well to epoxy.

The first situation is undercured epoxy. Gelcoat applied to undercured epoxy will be in contact with unreacted amines and the cure will be halted.

The second situation is if the epoxy is mixed off ratio so that it is hardener rich, again leaving unreacted amines free to interfere.

Third is the issue of amine blush, commonly called blush. Blush is a surface phenomena that is a reaction of the amine molecules at the surface with the carbon dioxide in the air. It forms easiest in the presence of moisture, so working in cool, humid environments will maximize the formation of blush. Any amine hardener has the potential to blush, but it can be minimized by careful choices of amines in the formulation. In fact, WEST SYSTEM 207 Special coating hardener is one of the lowest blushing hardeners on the market and still maintains structural properties on par with our other hardeners. Regardless of chemistry, blush is very easily dealt with because it is water soluble. A simple wash with clear water removes the blush. No soap, no solvents. Then sand that washed surface with 80 grit paper to provide the gelcoat with sufficient key so it won't run. Be sure to use non-air inhibited gelcoat that has a paraffin wax added. Gelcoat is applied over epoxy on a routine basis everyday in boatyards that are aware of these issues.
Bruce Niederer, Technical Services West System Inc. http://www.westsystem.com/
 

Rickairmedic

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Re: Will Gelcoat Adhere to Epoxy Resin?? Please Help!

Bill I am a tincanner at the moment ( though I do have 2 glass boats :D ) . I would say if a Techy from West marine says its ok I dont see why it wouldnt be I would think they would know more about the products than most of the restorers here granted there are some pro's here but most of us just go by what we have heard .


Rick
 

bigredinohio

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Re: Will Gelcoat Adhere to Epoxy Resin?? Please Help!

My understanding is that gelcoat is a poly based product and poly doesn't adhere real well to epoxy. I think for small repairs you would be fine like filling old screw holes.
 

ondarvr

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Re: Will Gelcoat Adhere to Epoxy Resin?? Please Help!

West Systems doesn't make epoxy, they sell it and compared to the polyester industry they are tiny with very limited R&D.

Since the company I work for makes gel coat from scratch, all raw materials are purchased and formulated by us, and being the largest gel coat company in the world, may give us some input on this. In fact I called W/S on this a couple of years ago to get their take on it.

What they said was, well it does sort of bond OK, but it may not be the best way to do it.

My experience, and that of many many other fabricators and chemists, is that polyester is not a suitable product for using over epoxy. I have personally seen well cured and prepped epoxy surfaces coated with gel coat and the bond was poor. In pulling off the tape where the polyester had cured you could easily pop chunks off with a putty knife. The surface on the gel coat chip which had been the bond line was a perfect imprint of the sanded epoxy surface.

In a perfect world and with the exact right prep, it may bond OK, not many people have seen this perfect world though.

By the way, W/S is the only place you will find this info, the rest of the epoxy and polyester industry recommend against it
 

HVAC Cruiser

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Re: Will Gelcoat Adhere to Epoxy Resin?? Please Help!

Thanks ondarvr & bigredinohio

So i'm not cracking up
You have reaffirmed what I have learned to be true.
When I saw that article I thought maybe something has changed in the industry. My better judgement told me that if everyone says the sky is blue and one person says its pink with purple polka dots, I'll go with the blue.

I was worried for a minute because in addition, I have voiced on the side of caution when trying to advise others within this forum with regard to choosing their resin for repairs. I have always stated that if they use epoxy, they can not Gelcoat over it. I though maybe I had given bad advice, which is something I never want to do.

Thanks Again,
Bill
 
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