tpenfield- I made an excel spread on all the materials I need and I don't need much!. I did pick up a used aluminum tank (FMT's) yesterday for $100 and the tank looks like it came off the shelf! I couldn't pass it up. Yes, I'd like it to be at least 30+ or more capacity, but it is a 25gal, and that's what I'm putting in!!
The repair is incredibly easy and strait forward. Wahoo Boats made an elevated belly just for the fuel tank and it did not rest directly on the hull. Having this separate area, makes the fabrication nice. (I will post all the pictures when it is finished). The tank area is washed out with bilge cleaner and looks great. I'm going to start glassing the supports for the floor cut-out piece next. Once these supports are fabricated, I will set it in and check for level.
Question: since the floor will be screwed down into the glassed supports, can you recommend a finishing strip to cover the 1/8 blade cut mark that will be present? Yes, I'm planning on using 5200 to seal that seam, but should I lay in a "T" moulding strip into that groove, if you know what I mean? Since I can't upload pictures in this post (for some reason), I'm sharing everything from my Google folder.
HERE. This is an image of the floor and what I'm trying to describe that should have a decor strip, ya know, something other than visible sealer squeezing out!