Wish Me Luck!!!

DukesFin

Chief Petty Officer
Joined
Oct 12, 2005
Messages
500
Okay, I was curious about what was under my center console. I've got a 1991 CABO 204 Centercon.

The console is part of the "liner", meaning that unlike most other center consoles, mine is not bolted/screwed to the deck. It was actually part of the deck/liner mold. I knew there was "space" under it but there was a sheet of 1/2 inch ply glassed in as a "floor" for the storage space inside the console.

I cut a 6" hole in the center of the ply and saw that the whole space was filled with foam, but there was a LOT of moisture in there, so being a "guy" and doing what us guys do, I got out the circular saw and cut out a square about 3' wide by 1.5' long to give me more access.

Then, I started digging. I was looking at about 1.5 to 2' of foam. I got close to a foot deep into the foam, then horror... It was a swimming pool! Water soaked foam and standing water in the voids.

I've dug out all the foam under the console now and have made an appointment with a warehouse where I can pull the cap off of this heavy beast so I can rip out all the foam, make some modifications and in general, "clean the hull" up from the inside out.

I've got no idea what I'm going to find as I get deeper!!!

Good news is that where the water was pooled between the stringers and up to (or back to) the bulkhead the gas tank's front edge is against, the glass is intact, had good color and solid. I drilled a couple of test holes (after I drained the water) and got good dry/clean wood.

I'm not so sure what I'll find when I rip out all the foam, but I have a good feeling that I'll be posting a new thread with some restoration highlights as I gain more access to the inside of the hull!

Cross your fingers, say a prayer... Whatever it is you do when you wish someone well.... I'm in for some "fun" I fear!!!

I'll get some pictures tomorrow of what I've gotten into so far and more as I go!
 

timfives

Petty Officer 1st Class
Joined
Jul 30, 2009
Messages
382
Re: Wish Me Luck!!!

Dukes,

At least your calling if "fun" I have a 20 foot starcraft and found that the poured in foam was soaked to the bone, and took out most of my wood. I pray you don't suffer the same fate.

Good luck and be sure to start a thread and post pictures.

T
 

DukesFin

Chief Petty Officer
Joined
Oct 12, 2005
Messages
500
Re: Wish Me Luck!!!

I'm feeling "hopeful", but only hope!

There is a bulkhead forward of the fuel tank. In everything from that bulkhead forward is filled with foam. From that bulkhead back, the foam is only from the sides of the stringers to the hull-side (the center is open under the fuel tank and behind it, all the way to the drain plug.

The passage water should have been able to travel through to get from in front of the bulkhead to the stern was "stopped up" with foam. Once I dug that out, the water emptied. Like I said, the stringers and bulkhead was sealed well (with glass/resin) and my test drilling showed good wood, but I just don't like the way the boat was set up.

So, if I'm lucky, I've averted the problem before it got too bad, but now, I hope to re-plumb everything in a manner that is trouble free and I'll also open up that formerly foam-filled space forward of the bulkhead for either another gas tank or a porta-potty. I love the center consoles that you can get into and either work on wiring OR use the porta-potty!

We'll see! I'll be taking a lot of pictures, starting tomorrow!
 

timfives

Petty Officer 1st Class
Joined
Jul 30, 2009
Messages
382
Re: Wish Me Luck!!!

thats exactly what happened to me, the foam blocked the drainage to the bilge. Thus it just continued to collect, and rot the wood. So like you i'm into a pretty major restore including the transom, where the foam butted right up to it, and rotted it.

Fortunately i find a sick fascination with this type of work...

Good luck

T
 

Boss Hawg

Lieutenant
Joined
Apr 9, 2009
Messages
1,433
Re: Wish Me Luck!!!

All I can say at this point is GOOD LUCK :redface:
I'm soooooo glad my CC is accessable :rolleyes:
 
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