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    2002 mercury 40 hp 2 stroke

    I've had the flywheel off to replace the trigger and stator and flywheel looks new, both sides
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    2002 mercury 40 hp 2 stroke

    And I have not adjusted or touched anything but the trigger link rod at the trigger to adjust timing unsuccessfully...
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    2002 mercury 40 hp 2 stroke

    Man, I'm scared to take it to a dealer now. They already robbed me. I told um a good mercury mechanic should be able to sync one carb & time it in 45 mins. But you charged me 2 hrs. labor. Well, it takes longer than you think. I said I'm glad it doesn't have 3 or 4 carbs. I know this is a good...
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    2002 mercury 40 hp 2 stroke

    Dave, take a look at the bottom end of the trigger link, it's very close, touching the rubber stop???
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    2002 mercury 40 hp 2 stroke

    Pictures of 2002 m
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    2002 mercury 40 hp 2 stroke

    No, I took it loose to try to adjust it.
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    2002 mercury 40 hp 2 stroke

    Any suggestions? Appreciate the help. Beamer50
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    2002 mercury 40 hp 2 stroke

    Thanks, Dave, and they are scammers, I just pulled # 1 top cyc. this is a 2 cylinder. and it is on 0 TDC with piston up. So that rules that out. The timing is showing 20 degrees BTDC. I cannot adjust the trigger link enough to even get close to 7 to 9 BTDC which is what the Seloc manual calls for???
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    2002 mercury 40 hp 2 stroke

    Flyingscott, I had to take a couple of day break from it. But I was going out in a few to check it out. I put two new CDI on it before shop. And the carburetor is open 100 % at full throttle, now. I don't think I can adjust the link enough to get it to 7 to 9 BTDC. I'm going to take the top plug...
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    2002 mercury 40 hp 2 stroke

    is 8 degrees before TDC to the right of 0 TDC ? if so it's marked right. But timing light showing 25 to the left of flywheel markings 0 TDC ?
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    2002 mercury 40 hp 2 stroke

    You're right Dave and thanks. To the right of the flywheel timing marks is a white dot at 8 degrees. It's supposed to be set between 7 & 9 degrees BTDC It only goes to 20 I think to the right. To the left 0 TDC it goes to 40 I believe but my timing light showers it to the left of the TDC mark...
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    2002 mercury 40 hp 2 stroke

    0T518996 timing way off 25 at idle , new trigger, new stator and flywheel had been replaced last year before I purchased it , looks new , just spent $350 @ mercury marine dealer for link & sync single carburetor I checked timing after bad day on lake cutting off , no top speed , I need help im...
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    Wiring for switches

    did you find a wiring diagram , I called Tracker and they said NOPE !!!
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