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  1. M

    New to Volvo family

    It sounds like you have a sealed bearing.
  2. M

    New to Volvo family

    The owners manual is available for free download. The technical manuals are only available to dealers in pdf format because they pay a pretty hefty yearly fee. Consumers can purchase paper copies from the website or order them from dealers.
  3. M

    Vessel View for 2004 Optimax 115?

    Not the muffler--well it wouldn't hurt to check it-- The air filter. It's part of the oil tank.
  4. M

    Vessel View for 2004 Optimax 115?

    I always urge opti owners to get a copy of the service manual p/n 8M0047659 and read it. You should pay close attention to any warning horns. opti's are pretty touchy. It might be worth the money to find a Merc opti trained tech and have them check fuel and air pressures, they can hook up G3 and...
  5. M

    MERCURY 115 HP 4 STROKE WATER PRESSURE

    Water pressure At 650 RPM (idle) 0.7–4.4 psi At 5800 RPM (WOT) 11.6–43.5 psi Do you have the 8M0089111 Pressure Sensor Kit? It was an accessory for your engine. It's located on the top of the engine just aft of the flywheel. You need to remove the...
  6. M

    Vessel View for 2004 Optimax 115?

    You have a 2003 engine, so maybe/maybe not. 2003 was right around when SmartCraft started. If you have a SmartCraft connector (it should be on the port side of the engine, down really low, below where the shift cable connects to the shift rail) it should work. But do you really want to? This is...
  7. M

    New to Volvo family

    STOP! You haven't given us your exact engine/drive model. The people giving you advise are well intentioned but could be very wrong. Volvo's can have 2 different flush systems. one of them can only be used with the engine off! You will burn up the impeller in the raw water pump if you run the...
  8. M

    Carrier/Pinion Bearings Feel Lumpy

    Only use grease on the seal surface, use Volvo Penta gear lube on the bearings. I've only over torqued these a few times and that was long ago, but I don't remember them getting loose/tight when I did. They just read high. I've only done this job once without the special tools. The main danger...
  9. M

    Carrier/Pinion Bearings Feel Lumpy

    YOU can reuse the crush sleeve if you want to, heck you can reuse the bolt that holds it together IF you want. It's your drive you can do anything you want, but why? You're risking a multi thousand $ drive to try and save a few bucks? The crush sleeve deforms when you start to crush it. Have you...
  10. M

    Official Recall Notification U.S. Federal Boat Safety Act:

    hey @dubs283 Iv'e been retired for a while so don't see this stuff anymore. The S.B. made it sound like these problem filters are just in kits?
  11. M

    Official Recall Notification U.S. Federal Boat Safety Act:

    I’ve seen O ring seals on spin on filters work in other applications, so maybe a manufacturing issue?
  12. M

    Official Recall Notification U.S. Federal Boat Safety Act:

    Not really sure what to make of your response. Just guessing, but maybe you don’t have much experience with boats or what happens to innocent people who happened to be too close to some idiot who doesn’t understand how important fuel leaks are on a boat. Or maybe you meant something else with...
  13. M

    Official Recall Notification U.S. Federal Boat Safety Act:

    MerCruiser® Fuel Filter Fitment Issue Bulletin No. 2023-06R1 This bulletin revision adds the fuel filter with an updated brown colored seal. This bulletin is now a recall under the U.S. Federal Boat Safety Act. Filters affected are part numbers 802893T and 802893Q01 Stop using the...
  14. M

    Hour Meters growing apart

    Dash tachs aren't very accurate, if they can achieve 5% they are considered good. The ones you have seem to be getting worse. You will need to live with it or replace them. Accurate engine hours can be accessed with a scan tool connected to the ECM. As long as the ECMs have never been replaced...
  15. M

    496 HO Failure

    It would also be a good idea to cut the oil filter open and inspect.
  16. M

    Preloading without the rolling dial torque wrench

    This means you either didn’t lube the bearings or bad bearings. This measurement is done with the u-joints and input shaft hanging straight down.
  17. M

    496 HO Failure

    What does the scan tool say for time in guardian? Here is what I would do If it wasn’t in guardian for much time. Put the boat back in the water and tie it down good. Run it at 1500 RPMs in gear and use the scanner to drop cylinder’s one at a time. If it’s bearing’s you will hear it better...
  18. M

    2011 4.3 Alpha MerCruiser winterizing question

    any reason to put antifreeze in it? ----- YES That should be it, right? ------- NO So I will open this one single handle deal and take out the 5 drain plugs. If I take the 2 front hoses off one on each side and pour some RV antifreeze I should be good to go? ------- NO suggest you read the...
  19. M

    Volvo Penta 2015 codes 697, 698, 699

    Yes, you need a new mechanic. Rinda Diacom is the scanner I would recommend. Input your serial number and Volvo will tell you what manuals are available for your engine. https://www.volvopenta.com/en-us/service-and-support/your-engine/manuals-and-handbooks/
  20. M

    Mercruiser 4.3 MPI 262 CID s#1A34694Z NOT IDLING CORRECTLY SOMETIMES

    yes, vapor lock or air entering the system. Suggest you follow the S.B. I linked step by step as written. It’s an old one but hasn’t been updated because it’s still completely valid. Only difference with your engine is the cooling system check valve. You should already have one, question is if...
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