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  1. R

    Question on starting an outboard. And fuel line question(s)

    For best starting just ignore the " start " mark on the handle grip.----In neutral turn the handle grip till it hits the interlock !!
  2. R

    40hp shearing flywheel keys?

    Use the color that says ---nut locker.
  3. R

    1999 Johnson 115 Fuel Leak from “vapor pump”

    Install the repair kit for the vapor pump.
  4. R

    40hp shearing flywheel keys?

    Use loctite when torquing the nut.
  5. R

    engine identification

    A 1994 model is my guess.---75 / 90 HP
  6. R

    1977 6 hp Johnson

    Is water 8" above the impeller ?-----The copper water tube MUST be installed in the grommet in the exhaust housing BEFORE the lower unit is installed.
  7. R

    1999 115hp evinrude ficht

    Try the plugs in different holes.----The procedure is called indexing.----Use a torque wrench and do not exceed 17 FT LBS.----4 sparkplugs and 4 different holes , you should be able to come close.
  8. R

    Water coming from spark plug hole inline 6 following overheat

    There are some spray on gasket softeners.----Yes the block is aluminum.-----In the hands of a careful worker even a sturdy paint scraper will remove gaskets with no damage to aluminum.----Brushing some oil on the gasket may soften it up.
  9. R

    Question on starting an outboard. And fuel line question(s)

    Pop the wire link out off the SLOW SPEED mixture needle ( white nylon piece ) set it 1-1/2 turns out.----Start motor and adjust on the boat in the water.----Slide white nylon piece off the needle.----Slide it back on pointing to the right and horizontal.----Re-attach link to the knob.
  10. R

    Prop binds up

    Add a washer to the thrustwasher.---Test again.
  11. R

    Water in lower unit oil?

    Lower units are easy to pressure test.------Stops the worry and the guess work !
  12. R

    Question on starting an outboard. And fuel line question(s)

    ????--Nonsense -----It is the MIXTURE adjustment !!-------Idle speed is at the bottom of the tower shaft.----Ignore the " start " on the twist grip, turn handle to the neutral stop.----Check thermostat.-----They are often stuck open or missing.
  13. R

    1978 500 50 fuel pump

    Doubt it.-----Post your compression values here.-----Does spark jump a gap of 3/8" on all leads ?-----Replaced the water pump impeller about every 5 years?----Inspect exhaust under powerhead for blockage.
  14. R

    Prop cone for and older Johnson 4.5

    If it is for a 1980's model it is available at most BRP / Johnson / Evinrude repair shops .----About $20
  15. R

    40hp shearing flywheel keys?

    Time to give it a try.-----Wipe any embedded compound off.----Install and torque.----Test run.
  16. R

    No Spark

    Could be an issue in your wiring harness.----Like wires rubbing together.
  17. R

    Switched coils/wires?

    You can test.----But motor cannot run with wires switched.
  18. R

    Chap Quality Control is gone

    Do employees get paid per hour ?-----Or by the job?-------If they can prove that the job is " done " they get paid.-----Right or wrong.----Piece work can lead to short cuts.
  19. R

    40hp shearing flywheel keys?

    Use a flywheel turning tool to hold it.-----Agreed , the key locates it for timing.----The locking taper drives the flywheel.----Assemble clean and dry.
  20. R

    Chap Quality Control is gone

    People were buying everything that came out the door.------Opportunity to make money in the short term.
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