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    PIVOT PIN INSTALLATION

    Take lower unit off.----- Take the cap off.-----Assemble with clutch dog in forward and shift rod in forward ( up into the unit ) and install cap.----Install pin.
  2. R

    Mercury 402 40hp 1970s prop unit removal

    ????----That carrier is NOT THREADED !!!
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    gear oil drain plug alternative to slotted screw driver?

    Many sellers on AMAZON make money on the quick service delivery fee.
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    Engine Identification Problem

    Looks like a V-4 90 degree looper.-----120 / 130 / 140 HP.------Post picture of cowling if original paint / graphics.
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    Milky Gear Oil - Now What?

    Rubber lips on oil seals do wear out.----A 25 year old gearcase benefits from a complete seal kit.
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    Fountain feedback

    Well-----running time of 5 to 6 hrs every day will be tough on those boats.-----Locally we had a " poker run " out on the lake.------One or more owners had to go get their trailers as boats could not take another 1 hr pounding in 5' waves
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    Mercury 115 trouble

    Open the low speed / idle mixture screws 1/8th turn at a time till bogging goes away.
  8. R

    2001 Mercury 25hp POWERHEAD

    Very easy to remove bypass covers to inspect condition of motor.
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    2020 25hp Tohatsu dealer says....not!

    Find another dealer !
  10. R

    Tried everything, except what's really wrong.

    What motor ?-----Does spark jump a gap of at least 5/16" ( 8 mm ) on a test device ?
  11. R

    Milky Gear Oil - Now What?

    Time for a seal kit.-------Much cheaper than gears , bearings and shafts.
  12. R

    1965 Ski Twin 33 water intake screen

    Drill out the plug.----Remove screen.------Tap for a pipe plug.----Install new / repaired screen.-----Install plug.
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    2020 25hp Tohatsu dealer says....not!

    They built a lot of those 48 SPL motors.-----I can not believe you could not find new / used parts to keep it running.----What parts were deemed to be " hard to find " on it ??
  14. R

    1957 35 Johnson (carb adjustment)

    Is the gauge in fact aluminum or the cast iron sleeve.-----If aluminum then a product called ----LUMIWELD-----Might be used for the repair.
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    gear oil drain plug alternative to slotted screw driver?

    You might find that the Evinrude / Johnson drain plug is the same.--Will fit if Mercruiser uses 3/8-NC thread.---I have seen those hex allen ones stripped as well.
  16. R

    How bad is it?

    There are better more reliable motors out there.----Takes time to find a good one.------Yes it is acceptable to bore one cylinder.
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    2020 25hp Tohatsu dealer says....not!

    Very valid point.------The older 2 strokes are easy to trouble shoot.----Repair / rebuild.-----The 4 strokes are great when they run.----Start when you look at the key !!--Expensive to repair if you can find a shop with the right mechanics.
  18. R

    How bad is it?

    Going to be expensive.-----Best look for another motor.----Your location ?
  19. R

    Remove quadrant gear and Stern leg is stuck in down position

    Need to use more force to raise the drive.----Sounds like it is jammed by those 2 pins at the bottom.
  20. R

    2020 25hp Tohatsu dealer says....not!

    Some simple trouble shooting must be done by you.-----No one here can see , feel or hear your motor.----I say it is running on 2 of 3 cylinders.
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