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additionally, the inlet fitting is usually 1.5" for gas, and 2" for diesel. I recommend adding baffles to the tank to prevent sloshing, at least two fuel pickup locations, and a drain fitting should you need to clean it out. most aluminum fuel tanks are 0.090 or 11 gauge aluminum. all are...

there is always Line-X XS650 https://sarasotalinex.com/line-x-protective-coatings/line-x-xs-650/ developed here in Sarasota for off-shore fishing.

repairing from the outside makes the job 4x as hard as the inside because you still have to address the flotation foam and stringers, and now you have to tie the fiberglass back up the sides of the boat about 8-10" and fair the sides and transom

seadek, gator step, plas Teak, and most of the squishy walking surfaces in a boat along with flip-flops and crocs are made from EVA foam.

look at links 14, 15, 18, 2, 3, 4a, and 4b (in that order) in the 3rd sticky at the top of teh forum. https://forums.iboats.com/threads/how-tos-and-other-great-information.283508/

Raw materials maybe........ then rigging hardware, bilge pumps, plumbing, EVA foam....

in addition to above could be old fuel, could be water in the fuel, could be timing is off.

SAE inverted flare threads if you are "repairing" the inverted flare port, there are specific cutters required.

So eva foam?

I remember trans pans with drain plugs

Let me check on getting you a bit of the 103 pattern. I would use gator step over seadek

cool project the link in post #4 has what you need. remember the P loop on the vent

Hey @tpenfield , Matt will need some upholstery guidance.

I believe its supposed to be flat within 1.5mm over a 1 meter length (with a straight-edge). but that is memory. then I recall a 3mm parallel requirement (which doesnt make sense for parallel) I would want the transom flat where the motor clamp sits on the outside from a loading standpoint.

Ted, make some PB and use that to fair the surface vs micro-spheres your fiberglass shop will also have kitty hair or tiger hair

Fairing is the correct term for slapping body filler on the fiberglass and making it ssmmmmoooooottthhhhhh

She doesn't know

Hey @alldodge , send a good pic, I can reach out to the folks at gibco

The small square pattern is same as office light diffusers You could respray gel and use an overlay to keep the pattern

Ted, leave room for fairing