"1956 Duratech S-13R "Project: Pop Can" SPLASHED"

Luke000

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

Well it has been a while since my last update, but the work has not stopped. Over the last month or so I have been restoring the trailer. I tore it down and we took the pieces to get sandblasted, we got it back and I started paining it with a spray gun in my driveway. The weather was somewhat cold, and we had to hold off paining a few days between coats for the temp to get above 50. The paint turned out very well except for a few spots that I will touch up in the spring (temp looks like it will not get above 50 until then) We replaced all the hardware with stainless nuts and bolts, replaced all the rollers, made new carpeted bunks, rebuilt and painted the hubs, bearing buddies, new lug bolts, a new Fulton jack, A new winch and winch mast because the old one was rusted almost in half. The Lights are submersible LED's and the wiring is routed inside the trailer as much as possible. The only thing that did not go as planned is we were unable to find replacement shock absorbers for the two that were frozen up. I am unsure of what this trailer actually is but I %90 sure that this trailer was home made from a kit back in the day, either that or it is a horribly butchered Tee Nee. It has a lot of bugger welds and a few good ones, it also has been "updated" a few times in its past life with a new tongue, a jack, different fenders, and the previous light mounts that I replaced on page 1.

And now for some pictures....I seemed to have lost a lot of the before pictures and after we got it back from sand blasting :facepalm:

Before:


On its way to get sand blasted:



And the after pictures!! :D
 

Luke000

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"





 

jbcurt00

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

Nice work on the trailer!

Try to find either of these 2 & see if they fit:

Monroe Magnum 555002

Monroe 33076UMM

Remember to confirm the eye bore size (allowing for the bushing too)

1 worked for a TeeNee & the other fit a Holsclaw

I've seen these posted as trailer shocks too:

Monroe 59041

Did you keep the original shocks? If they will compress & fully extend, get the bushing size, inner bore size, and overall length compressed & elongated, and take it to an auto parts place. Hopefully they can help you locate a set.
 

Luke000

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

Nice work on the trailer!

Try to find either of these 2 & see if they fit:

Monroe Magnum 555002

Monroe 33076UMM

Remember to confirm the eye bore size (allowing for the bushing too)

1 worked for a TeeNee & the other fit a Holsclaw

I've seen these posted as trailer shocks too:

Monroe 59041

Did you keep the original shocks? If they will compress & fully extend, get the bushing size, inner bore size, and overall length compressed & elongated, and take it to an auto parts place. Hopefully they can help you locate a set.

I have the original shocks still, i might be able to get the dimensions from it. None of those shocks will work unfortunately, it has an eyelet on the one side and a stud mount on the other.

I have taken it to 3 auto stores and they all told me they would never have anything for that. The old shocks are Monroe's but i can only get partial part numbers off of them due to pitting.
 

kfa4303

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

trailer looks great! I love the neat old spring suspension.
 

greenbush future

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

Really a nice project, and I can tell you will do this "first class" just by the effort you have shared so far. Tin boats can look really cool just leaving them unpainted. I think your boat would a worthy of this because it's really complete and not all butchered up. Another member did an old Lund from the 50's or 60's and polished his hull up so nice, it's a work of art. Before you paint it, I would search and see just how nice raw aluminum can look. You have a really nice boat there, not many old tinny's look that clean and original to consider leaving it and polishing. The Lund I mentioned, came out almost mirror finish shinny!! And no one will have a boat like this on any lake you will visit. It also fixes the winter/paint issue. I share living in Michigan and the winter woe's, you could polish downstairs all winter if you wanted to.
 

Luke000

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

Really a nice project, and I can tell you will do this "first class" just by the effort you have shared so far. Tin boats can look really cool just leaving them unpainted. I think your boat would a worthy of this because it's really complete and not all butchered up. Another member did an old Lund from the 50's or 60's and polished his hull up so nice, it's a work of art. Before you paint it, I would search and see just how nice raw aluminum can look. You have a really nice boat there, not many old tinny's look that clean and original to consider leaving it and polishing. The Lund I mentioned, came out almost mirror finish shinny!! And no one will have a boat like this on any lake you will visit. It also fixes the winter/paint issue. I share living in Michigan and the winter woe's, you could polish downstairs all winter if you wanted to.


Thank you, and my plan from the beginning was to polish the hull out. I have always liked the way the polished aluminum boats look. And I have a large amount of aluminum polishing supplies from a motorcycle restoration I did 2 years ago. The only part that will be painted is the interior (minus dash, seat & rub rail) The interior paint will be Ultra-tuff brand.
 
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m casey stock

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

Today was a fun day, we came to the conclusion that we will need to do as much work with the boat in a heated space as possible over the winter. Unfortunately, our garage is FAR from being warm, even with 2 heaters running :( so we came to the conclusion that our basement is the next best space.... we measured all the doors and came to the conclusion it WILL fit down the stairs with about 4 inches of height and 3 inches of width to spare. Unfortunately there is one thing standing in our sucess...this half wall/guard rail thing in front of the stairs.


Well, my dad said he had an idea and did NOT want to work in the cold all winter long so we got some of the tools and a half hour later....



My little brother was helping us move it down the stairs so I decided to step away and take a picture ;D


With inches to clear we got it down the stairs and to its new work area (will need to bring it up in a week or two to prime the inside for paint then bring it back down)



All I can say is WOW......I was reading through and thinking "thats a nice little boat, I'm going to comment on how much I like it after I get caught up on the post" then this pops up! I built the engine for my 76 Torino in my rental house bedroom while at tech collage and I thought that was pretty cool. I actually slept next to it, but I didn't modify the house to do it. Better not add too much weight to it, you gotta carry it back out. AND I actually like the half wall thing better the way it is now. Everything is looking great!
 

Luke000

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

Got some more work done today, we reproduced the transom and bow shelf boards. We used 3/4 marine ply-wood picked up at the local hardware store/lumber yard. The exterior transom board we decided to make 2 inches longer than before (total ''14) to accommodate a new motor. All the pieces were traced and rough cut to shape on the table saw and then I used a jigsaw to cut out the engine slot and the profile for the shelf.


We positioned everything in place on the hull and drilled 4 of the mounting holes and bolted it up.



When I traced and cut the engine slot I left a little extra so now with everything bolted in place I used a belt sander and sanded both the wood and the metal flush and smooth. The shape is the same but the aluminum has a nice clean and shiny edge to it now.

Before sanding:



 

Luke000

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

And after:







Finally I took the boards back off, sanded the remaining edges and rounded the corners on the disc sander. I still need to drill the remaining holes sand the faces with an orbital sander, stain them, and finish them. And there is a backing piece for the dash that the steering wheel mounts to that we still need to make.





 

Luke000

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

Oh I forgot to mention, we went on a Perko binge and bought lights, rowlocks (to cover holes from I think previous rowlocks :laugh:) and a bow eye. Should all be here on Friday. There is a lot more hardware that needs to be bought but this is a start. Next is trying to find a good looking, non-trumpet, horn.
 

Luke000

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

Yesterday I spent me day ordering the supplies to polish the hull, and then I polished some smaller parts like the steering wheel rigging as well as the bow and 2 stern caps. The steering rigging was not bad, i just took it straight to the buffer and did the work but the three caps were a little rougher. They were rough aluminum castings so I sanded all the surfaces with 80-120-320-600-1000 grit sand paper. 320, 600 and 1000 grit was wet sanding with soapy water. once I got out most imperfections in the casting and all the gouges from the last 58 years. Then it was over to the buffer where I used black Emory compound on a sewn cotton wheel, then once they were all done with that step, I cleaned them off and buffed again with white rouge compound on a looser wheel. I will still need to do a final hand polishing to clean it well and put on a protestant.

Before sanding but after an acid wash:


After sanding:


After polishing:


 

jasoutside

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

WOW!!!

:biggrin1::biggrin1::biggrin1::biggrin1::biggrin1::biggrin1:
 

jbcurt00

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

Nice work. What's the address of this basement workshop again. My Duracraft's trim is already packed & ready for shipment to you... :watermelon:


Looks good. You shouldn't have any problem polishing the hull.
 

Luke000

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

The last 2 weeks have been full of polishing and waxing. The hull only took about 12-15 hours of actual work but it was physically demanding! It was about 5 hours per side and 3 hours for the topside and a few for waxing. I used a DeWalt 9" sander/polisher, a shaft extension, and a sewn cotton wheel. I used 2 different compounds: brown/black for cutting and white rouge for the final finish. Also use a different wheel for each compound as not to contaminate the compound or final finish. I had the machine at a high speed and applied the compound conservatively but often. A wheel rake was also helpful periodically to clean caked up wheels. There are many things people use for a sealer, I was going to use sharkhyde but I decided to just use paste wax. I will add that the paste wax dulled the polish a little bit but it still looks good. I will see how it holds up and if it does not I will just polish it again and use a sharkhyde type product. If anyone has questions on my process please feel free to contact me or post it here!

Side note, I left the strip down the middle of the hull unpolished- we are planning to add some color to the boat.

Here are some PICTURE!!:D
Halfway done:


 
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Luke000

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

And here is the boat %100 polished:




 

Woodonglass

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

Oh MY!!!! I Hope it Stays that Way!!! You can use Mothers for Quick Spot shines!!!
 

jbcurt00

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

ooohhh, shiny :cool:

Nice work, looks great.

BTW: You forgot to polish the interior :D :watermelon:
 

Luke000

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

ooohhh, shiny :cool:

Nice work, looks great.

BTW: You forgot to polish the interior :D :watermelon:

Thanks! I did the dash and throttle mount, The seat tops will also be done but the rest is going to get painted with no-skid by me.
 

jbcurt00

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Re: 1956 Duratech S-13R "Project: Pop Can"

Re: 1956 Duratech S-13R "Project: Pop Can"

I was only kidding, but I meant the inner hull & all the ribs :watermelon:
 
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