1986 Mercury 150 XR2

J Hartman

Petty Officer 3rd Class
Joined
Jul 3, 2010
Messages
93
Just recieved this outboard from family... It is in immaculate shape. . . I doubt it's ever been started... ( at least it looks that way ) What kind of issues did this motor have? Is it the 60 or 90 degree V? Did the oil Injection Work well on this engine? Any "common" issues with this engine? Just trying to figure out if there is some preventative maitnence I could do to this engine before getting her fired up for the first time in 15 years.

So far the plan is,

New impellar
New spark plugs
Change lower unit oiil
Drain Gasoline out of gas tank / replace gas
Drain oil resevoir / replace oil
 

j_martin

Admiral
Joined
Sep 22, 2006
Messages
7,474
Re: 1986 Mercury 150 XR2

Just recieved this outboard from family... It is in immaculate shape. . . I doubt it's ever been started... ( at least it looks that way ) What kind of issues did this motor have? Is it the 60 or 90 degree V? Did the oil Injection Work well on this engine? Any "common" issues with this engine? Just trying to figure out if there is some preventative maitnence I could do to this engine before getting her fired up for the first time in 15 years.

So far the plan is,

New impellar
New spark plugs
Change lower unit oiil
Drain Gasoline out of gas tank / replace gas
Drain oil resevoir / replace oil

Oil system is pretty reliable, but the bushing under the oil pump could be a bit tight after sitting that long. Wouldn't hurt to pop the pump off and make sure it's all free before you turn it over. Bearing is 23-41429A2, about 17 bucks.

hope it helps
John
 

J Hartman

Petty Officer 3rd Class
Joined
Jul 3, 2010
Messages
93
Re: 1986 Mercury 150 XR2

Thank you for that tip J martin, I'll be sure to check into that!
 

sawblade723

Seaman Apprentice
Joined
Feb 8, 2010
Messages
45
Re: 1986 Mercury 150 XR2

I have this same motor and the correct plug is NGK BU8H. Your gonna love that XR2.
 

sschefer

Rear Admiral
Joined
Nov 13, 2008
Messages
4,530
Re: 1986 Mercury 150 XR2

The motor is a 60 degree V-6 engine and has a long history of high reliability. The same basic design is still used today. The oil system is very reliable when serviced and tested regularly (every 100 hours). Take note of John Martin's recommendation and the others, and you shouldn't have any problems with it.

One of the problems you are likely to encounter with an engine that has been sitting this long is varnish buildup in the carbs. You might be served well by taking the time to clean and rebuild them now. You should also replace all the hoses to avoid any problems with the newer oxiginated fuels.

You will also need to add a fuel/water separating filter to your fuel system to run today's fuels. This would be the case no matter what engine you wanted to run.

Remove the spark plugs and spray fogging oil into the cylinders while rotating the engine by hand. It won't hurt to spray some into the carb intakes also. This will provide a base of lubrication since much of the lube that was in the engine is probably now pooled in the lower crankshaft bearing.

When you get the motor running, do not rap the throttle. You can slowly increase the engine speed up to 1500 RPM on the hose if you want.

Once you get it on the water, treat it like it was a new motor and go through the break in procedures in the owners manual. If you don't have one you can get one from www.mercurymarine.com. They're fairly inexpensive. The reason for the rebreak-in is to ensure that everthing has a chance to get well lubed and any sticky parts (rings, etc) have a chance to loosen up. It will also give you a chance to identify any problems and correct them before they have an opportunity to cause extensive damage.

Taking these few, small, inexpensive precautionary steps will help to ensure that motor continues to live a good long life.

Hope this helps... it's what I would do if I was lucky enough to be given an engine like yours.
 

J Hartman

Petty Officer 3rd Class
Joined
Jul 3, 2010
Messages
93
Re: 1986 Mercury 150 XR2

Thank you for that post sschefer, very informative, also thanks to you sawblade723 on the sparkplug specs. I really appreciate the help thus far!
 

alwims

Petty Officer 3rd Class
Joined
Jun 8, 2006
Messages
89
Re: 1986 Mercury 150 XR2

Actually here is what the manual says about spark plugs.
"Spark Plug:
All Models Prior to Serial No.
5464486 Champion L76V
All Models After Serial No.
5464485 NGK BU8H"
For some reason, my '85 150 XR2 with the lower Serial No. runs better with the Champion Plugs.
 

J Hartman

Petty Officer 3rd Class
Joined
Jul 3, 2010
Messages
93
Re: 1986 Mercury 150 XR2

Alwims, I'm curious as to the year of my engine now. I thought it was an 86 serial is 0A942888, all the information I've been able to find I came out with 86. ( via maxrules.com)
 

alwims

Petty Officer 3rd Class
Joined
Jun 8, 2006
Messages
89
Re: 1986 Mercury 150 XR2

Alwims, I'm curious as to the year of my engine now. I thought it was an 86 serial is 0A942888, all the information I've been able to find I came out with 86. ( via maxrules.com)

It probably is an '86, all I was questioning was the plug recommendation you received might not be correct. I received the same advice and ran the NGK BU8H for quite a while and had some wierd idle issues and they went away when I switched to Champions L76V. Your serial number indicates you need to use the Champions.
 

Faztbullet

Supreme Mariner
Joined
Mar 2, 2008
Messages
15,930
Re: 1986 Mercury 150 XR2

The original plugs should be a NGK BUHW.........
 

alwims

Petty Officer 3rd Class
Joined
Jun 8, 2006
Messages
89
Re: 1986 Mercury 150 XR2

The original plugs should be a NGK BUHW.........

Both my manuals say Champions. My I ask where you got your info? Even the NGK web site doesn't recommend BUHW. Just curious. Thanks
 

sawblade723

Seaman Apprentice
Joined
Feb 8, 2010
Messages
45
Re: 1986 Mercury 150 XR2

Mercury service manual 90-97658 page 1-4: Recommended spark plugs NGK-BU8H*.

* = champion QL76V in countries other than USA.

My serial number is B169328
model number 1150766
the correct manual for this model is 90-97658 (according to Mercury Marine)
This is a 1986 model motor and the info above was taken straight from the manual.
 

Dukedog

Captain
Joined
Oct 6, 2009
Messages
3,439
Re: 1986 Mercury 150 XR2

Only champion I've ever seen recomended for stateside V6 Merc's is late model Hot Rods and some of tha OptiPops..............

FB, where's my Bullet pics?....................
 

alwims

Petty Officer 3rd Class
Joined
Jun 8, 2006
Messages
89
Re: 1986 Mercury 150 XR2

What ever! I guess both my manuals are wrong. My '85 150 XR2 sure likes the Champions better than the NGK's so I guess I'll just keep running the 'wrong' plugs. BTW, this kind of BS is the reason my post count is so low even though I've been a member for 4 years. Everybody seems to be an expert so I'll just go back to reading and not participating. Carry on!
 

J Hartman

Petty Officer 3rd Class
Joined
Jul 3, 2010
Messages
93
Re: 1986 Mercury 150 XR2

well i will purchase all the plugs, and run the ones that work best. Then I will get back to ya'll on which ones worked the best... ok?

Any other suggestions on firing this engine up?
 

sawblade723

Seaman Apprentice
Joined
Feb 8, 2010
Messages
45
Re: 1986 Mercury 150 XR2

Thats a good idea, I'll be waiting for your update. I have always run the NGK's and never tried anything else. It will be interesting to see how the champions compare to the NGK's.
 

J Hartman

Petty Officer 3rd Class
Joined
Jul 3, 2010
Messages
93
Re: 1986 Mercury 150 XR2

I've done some more research on the importance of the water / fuel separators. Can someone please elaborate to me about how to get one hooked up to this engine? Where would I put it? Is there one built into this engine already? (such as evaporation canister) Which housing / filter should I use for this engine?
 
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