The gimbal bearing was starting to growl on me, so I ordered the puller and a new bearing, figured I'd have it in and out saturday, on the water sunday. Boy that was a challenge. I'm pretty sure it was the original bearing because it put up a hell of a fight. I started with the puller that goes around the studs for the outdrive. Tightened it as hard as I could by hand with a large crescent wrench. When that still didn't budge it, I started using a 2lb sledge hammer to get a few more turns out of it. Still wouldn't budge. So I got mad, put my 3' pipe wrench on the puller and used my 8lb sledge to get a few more turns out of the puller. The dang thing still wouldn't budge!
At this point I was pretty defeated and a sweaty mess. I had resigned that I'd get the puller off and make an appointment at the local shop and let them handle it so I didn't break something. Low and behold I'd gotten the puller so tight I ruined the threads on it. So I couldn't unthread it to loosen it off either. After some time I was able to beat out the middle portion of the puller that expands the teeth that grab the bearing. Then I got the puller out.
I decided to rent a slide hammer and at least give that a try before I threw in the towel. That of course didn't budge it at all. After a break and a couple beers to cool my temper, I thought I'd take a punch and try and hit around the edges of the bearing and try and knock it loose. That went horribly, and I put the punch through the middle of the bearing and flipped the inside of the bearing sideways.
At this point the bearing was toast, and there was no putting it back together. So my last attempt to get it out before throwing in the towel was a long metal blade on my sawzall. I got it in there and was able to cut through the outer bearing race. That relieved enough tension on the bearing that once i knocked the center section of the bearing straight again and got the slide hammer in, the bearing pulled right out.
I had the new bearing in the freezer for several hours, and I purchased an install tool that slides onto the alignment shaft. So I had the new bearing in in no time. Have to pick up a new outdrive gasket today, get things buttoned back up then will be good on that end.