Re: 4cyl vs. 3cl vs. 2cyl?
I would defer to people with true scientific knowledge of engine design on the answer to why engines with fewer cylinders tend to have more torque, all other things being equal. My guess is that it has to do with the bore of the cylinders. While stroke can vary too, there isn't as much likelyhood of significant difference in stroke, as there is in bore. With that in mind, I would think that large bore cylinders tend to create more low rpm "grunt," than smaller bore cylinders.
One exception that I can think of to this assumption, however, is a motor that is designed such that two cylinders (4 or 6 cylinder) fire at exactly the same time. Frankly, I have no idea if such a thing exists in the outboard motor world, but if so, what you would have is a multiplied effect in terms of power pulse.
There was a time when many "big trucks" (straight trucks, tractor trailer power units) had 8 cylinder diesels. The Cat 3208 is an example of this. For quite some time, however, such engines are the exception rather than the norm. Look under the hood of a Peterbuilt, Kenworth, Freightliner, Sterling, etc., and you will almost always find a straight six engine. As I mentioned before, there is even a 4 cylinder diesel (Detroit Series 50) that can be found in a few tractors. I have a friend who has a Freightliner FL112 that has one. These motors are used because they develop lots of low rpm, brute force.
While HP may be calculated from a formula that includes a torque value, that does not make them the same thing. To end up with a hp value, you start with a torque value, but that value and where it peaks in the power band, is an entirely different issue. Although I haven't looked at any torque v. HP power curves lately, I think that most would indicate that peak torque and peak HP occur at different points in the power band of almost any engine.
I enjoy these discussions because I love to dig into what makes things tick. I am a self described "information junkie." That said, since this thread is about motors in the 40hp range, I don't think there is going to be a significant amount of difference between any of the motors that the OP might choose.