50hp no start and broke skeg

crackedglass

Petty Officer 1st Class
Joined
Jan 4, 2009
Messages
203
Hi, first post here, signed up after reading here for a few weeks.

I've been looking around for a good used 50HP Evinrude for some time now with little luck finding much else but junk.

I answered a Craigslist ad for what was described as a low hours, mid 70's 50hp Johnson for a really fair price, (read as: 'In my price range'). I emailed the guy and went to see the motor. It was still on his boat, in a boat house. The first thing he said was let's take it out for a spin first. He lowered the boat into the water and it started almost instantly, even though it was downright cold out and the motor was cold to the touch, and off we went. The motor ran perfect, sounded good, and looks almost new. It's not a mid 70's motor but an '85 model, (J50ELCOA). The boat it was on was similar to mine, so I got a good idea of how it would pull my boat. We went back, hoisted the boat and I got as good of a look at the motor as I could with the boat hanging on the sling above the water. (I wasn't going to risk falling in the lake water either).
The first thing I noticed was good sized chip off the skeg, a chunk missing from the rearward tip about 3" round, but other than that it looks like it's seen very liittle use. The price is very right, but I said I wanted to check compression first, if that was alright, I'd take it. He said I could do that the when he gets it back to his garage the next day.
I returned the next evening, he had the motor off the boat on a stand with the controls and oil tank attached. I brought my compression gauge and plug wrench. He insisted on doing the check himself, which was fine by me since I hadn't bought it yet. He had a battery hooked up, and the fuel line unhooked. He pulled both plugs, shot some oil in and installed the tester in the top cylinder. He had a remote starter trigger which he attached to the starter directly. He cranked each cylinder til the gauge stopped increasing, about 10 cranks each. The results were 156/152 psi. I accounted for some of the reading to the fresh shot of oil but I was glad to see he didn't crank it dry. All other wires were connected when he cranked the engine, with the key in the off position.
Happy with the compression, I said I'd like to hear it run again out of the water up close if it were possible, he said he wanted to run it anyhow to clear out the cylinders after the check anyhow. He rolled the homemade stand over to the garage door, ran a hose outside from his kitchen sink, attached a pair of ears, hooked up the fuel line, primed the bulb and proceeded to try to start the motor. It would crank but would no start, no spark. The controls and harness were attached, fuel line on, oil line on, both oil and fuel lines primed, but no spark. He even tried another controler he had there with no change. It somehow lost it's spark either in the process of removal from the boat or in checking the compression. The fuel tank was the same one it ran on the day before in the boat.
After he spent at least two hours fooling with it with no result, he pretty much told me he'd call me once he got it right. Not wanting to make the drive again, I asked him for a bottom line, and that I'd take it as is if the price was right, my thinking was that even if it's only a parts motor, I will most likely end up with one just like it on my boat anyhow, and besides, it has a brand new SS prop, mint controls, and looks like new.
To end a long story, I got it right, pretty much the cost of the new prop.
Motor, prop, controls, two fuel tanks, oil tank, hoses, two gallons of oil, two aluminum spare props, and keys, pretty much everything to set it up on my boat.

Now for the questions:
What are the chances that something got fried electronically doing the compression test? Where do I start?
It looks to be completely untouched from the factory, no rotted wires, no added wires etc.

The compression is good, it ran perfect on the sea test, I drove it for a good hour or more. It started from a cold start the day before after only a couple of cranks after priming the fuel bulbs, and it the compression is pretty much perfect from what I saw. (It was my compression gauge whick I trust). Besides, he had a new or near new Yamaha four stroke hanging on the boat already when I got there that next day, a much larger motor, so I can see why he was upgrading. I don't feel he was dumping a problem motor. If he could afford a new shiny motor, he most likely didn't value the old one very much anyhow. I don't ever see me spending that kind of cash on a boat motor. Not so long as I can hunt down good used ones cheap.

Next; What about the broken skeg? There's enough gone to need attention, it's missing nearly a quarter of the entire skeg. Can this be welded without a complete teardown? Should it be welded that way?
I've seen the glue on plastic of composite skegs but they cost as much as having this welded and make right again so long as I don't have to tear down the lower unit and reseal everything.

Then, if I get it welded, do I buy a whole new skeg and get that welded on, or do I just have the old one built back up and reshape it from there? I am leaning towards building up whats there, mainly to keep the heat as far from the main bearing case as possible. I can grind and reshape it well enough myself. There's about an inch of the total lower edge gone and about a 2" bite on top of that gone behind the prop in the rear lower corner. The prop and all the spare props are pretty clean, nothing that would lead me to believe it took any one big hit. It looks like gradual damage to me, a little bit gone at a time.
 

crackedglass

Petty Officer 1st Class
Joined
Jan 4, 2009
Messages
203
Re: 50hp no start and broke skeg

1. Are you sure the kill switch lanyard is hooked up? That little gem has fooled more than one experienced boater.

2. Install a Skeg guard and forget it.

See link below.

http://www.iboats.com/Lower_Unit_Re...z.54343--**********.320729412--view_id.217150

I don't see a lanyard clip on on these controls? There's a key switch, flush with the rear face, and no button or clip area for a lanyard?
I don't recall it having one dangling from the controls on the road test either. I looked over the controls pretty well since they were so different from the controls on my 1969 motor. (Which also don't have a lanyard).

I looked at the Skeg Guards, for a fraction of that cost, I can buy a new full size skeg and weld it on. I figure a weld job and new skeg to be under $60, maybe less if I weld up the original skeg. The concern is ruining the seals by getting it too hot. A normal procedure in welding aluminum, especially cast aluminum is to preheat the casting. That may not be possible on a lower unit.
I am pretty capable of welding aluminum myself, but if it gets into having to be super temperature sensitive, I'll leave that to a real pro. I feel that welding a skeg and not melting down the seals is a bit different than welding up a cracked, bare casting or welding a hole in a boat.

I could probably also fabricate a slip on skeg just like one of those skeg guards myself, for no cost other than my time.
This is a low buck operation here, a cheap fishing boat for the river and back bays.
The motor I'm replacing still runs but its getting tired and the transom will be getting some new wood this spring, so I went looking for a better motor.
Will a lanyard type control box let the motor crank without a lanyard?
To be sure, where would the lanyard connect on an '85 motor?

The controls are like these but without the tilt controls. I've driven newer boats with Johnson/Evinrude motors but they had the lanyards hanging from just behind the throttle lever. (Pic from someone's eBay ad).
http://i10.ebayimg.com/07/i/001/28/54/43b7_1.JPG
 

5150abf

Vice Admiral
Joined
Aug 12, 2007
Messages
5,808
Re: 50hp no start and broke skeg

I really wouldn't mess with the skeg, chances are you will just tear a new one up anyhow.

I have driven my boat many miles with little or no skeg on it and really didn't notice a difference when I got a new lower with a full skeg, if you absolutely have to have it I have welded them without problem, leave the oil in and crack the top vent, weld at very low heat to control pourosity(aluminum welder 21 years).

Disconnect all batteries before welding!, (don't ask how I know this)

As to the no spark it almost sounds like a wire or abd connection, I have had several problem that were caused by the big red plug.

If you are going to work on this motor I highly reccomend an OEM manual(not Seloc ect)

Very helpful with diagnostics and it will pay for itself the first time you use it, you can get one here at iboats or look on ebay if $ is an issue.

I have an 81 50 and it still runs beautiful, pretty easy to work on an parts are everywhere, I think you will like,

I would certainly try to fix this motor as opposed to parting it out, with that high of compression it should have a ton of life left in it.

Good luck.
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: 50hp no start and broke skeg

unplug the red cannon plug, and just the solenoid, you should have spark. if the motor starts, they only way to stop it is to flood it, or pull the plugs.
 

coolguy147

Commander
Joined
Jul 14, 2008
Messages
2,817
Re: 50hp no start and broke skeg

i suggest flooding the motor unless u have big rubber gloves to pull the plugs. if u dont them at the moment and pulling them is only option some how be cautius cause motors carrry lots of power( from expoerience):eek:
 
D

DJ

Guest
Re: 50hp no start and broke skeg

unplug the red cannon plug, and just the solenoid, you should have spark. if the motor starts, they only way to stop it is to flood it, or pull the plugs.

Yes, good advice. You may have a bad connection there.

The kill switch hooks to the side of the control box. It hooks to a balck button that pushes in.

The chip out of the skeg won't hurt a thing other than appearance.
 

crackedglass

Petty Officer 1st Class
Joined
Jan 4, 2009
Messages
203
Re: 50hp no start and broke skeg

unplug the red cannon plug, and just the solenoid, you should have spark. if the motor starts, they only way to stop it is to flood it, or pull the plugs.

I tried cranking it without the red plug, still no spark. (I'm using a spark tester set at 1/4")

The red plug is clean with no corrosion at all.
I have a manual that came with it but its not the right year, its for an older motor, I think the manual is for a 1976 or 77 model.

I called a local dealer and one guy in the shop told me I needed to check the rectifier and power pack.
Can cranking these directly at the starter damage the power pack?
I watched what the guy did when he checked compression, I've done the same on older motors myself and never had a problem. How sensitive are these components?

Is there a simple test to check the ignitor and rectifier?

I won't worry about the skeg till I get the ignition working, but I am leaning towards either welding up what remains of the old skeg or just finding a good used lower unit. Either should be cheaper than a skeg guard or tearing down the whole lower unit.

I'm sure I can find another one of these with a donor lower unit, it's just that this one is so clean looking. Most older lower units around here are badly corroded from saltwater. That's part of the reason I want to replace my old motor, the lower unit and mid section are so perforated they look more like a block of swiss cheese. There's more Marine Tex there than aluminum. The last time I replaced the water pump, the inside was getting pretty bad, when this pump goes, it's over for that motor. The surfaces inside are so badly pitted, it's only a matter of time before something either falls off or leaks.
 

ezeke

Supreme Mariner
Joined
Sep 19, 2003
Messages
12,532
Re: 50hp no start and broke skeg

Disconnect the rectifier and the black and yellow kill wire at the powerpack end.

If the motor won't fire then, you probably will need a powerpack.

The skeg is the only protection for your propeller from the front. It depends a lot on where you will use the motor as to how frequently that will be needed, but the idea is that if you hit an underwater object, the motor will be kicked up and over it.

If the propeller is unprotected, the object may ruin the propeller and possibly bend the prop shaft or damage the gears.
 
D

DJ

Guest
Re: 50hp no start and broke skeg

The rectifier has NOTHING to do with spark. That mechanic was just trying to get rid of you, which he did.

You never answered the question regading the kill switch. It's either there, or it is not. If you have a "side control" box, the switch is there, If it's not, there will be a hole where it once was.

Don't over-think this!!! That is our nature to do so.
 

crackedglass

Petty Officer 1st Class
Joined
Jan 4, 2009
Messages
203
Re: 50hp no start and broke skeg

The rectifier has NOTHING to do with spark. That mechanic was just trying to get rid of you, which he did.

You never answered the question regading the kill switch. It's either there, or it is not. If you have a "side control" box, the switch is there, If it's not, there will be a hole where it once was.

Don't over-think this!!! That is our nature to do so.

There is no place for a lanyard? I don't see anything but the ignition switch and a knob or switch right by it. The key looks like a hocky stick, a small short key.
There's one on eBay but in Evinrude trim like mine, Item # 200294241579.
Mine looks just like it but has only an OMC logo on the handle center.

I also tried disconnecting the rectifier and the black and yellow wire going to the power pack and no spark.
 

ezeke

Supreme Mariner
Joined
Sep 19, 2003
Messages
12,532
Re: 50hp no start and broke skeg

Correct, the power pilot remotes from the 1970's did not have the emergency kill switch.

If the black and yellow wire is disconnected and their is still no spark at all, the power pack is very likely damaged.

Any voltage at all flowing to the pack through the black and yellow wire could have damaged the pack.
 
D

DJ

Guest
Re: 50hp no start and broke skeg

Can't tell from that pic. If it had one, it would be on the other side.
 

crackedglass

Petty Officer 1st Class
Joined
Jan 4, 2009
Messages
203
Re: 50hp no start and broke skeg

Can't tell from that pic. If it had one, it would be on the other side.

How could the lanyard be on the other side? That side mounts flush to the gunwale of the boat?


Figuring that since pulling the black and yellow wire off and disconnecting the rectifier, I more than likely had a bad power pack, I went to one dealer, they had a new rectifier, so I grabbed that, $64, and another dealer had the new power pack, $110, I came home, hauled the motor down the basement so I could work on it without freezing outside and installed both new parts. I left the black and yellow wire off for now, and the controls are disconnected.
Still no spark. Nothing. I can hold the plug wires.
To make sure the coils were good, I took both off, went over to a buddies house who has an evinrude powered boat and swapped the two onto his motor to see if they fire, and both give a bright blue spark that will jump nearly an inch. (His motor is a 75hp about the same year). I came back and put the coils back on, hooked up the black and yellow wire, hooked up the controls, and tried cranking it from the key switch, what I noticed was that it gives one bright blue spark when you first begin to crank, and then when you turn off the key. It didn't do that before, I'd have gotten bit since I even held the plug wires to be sure there we no spark.

Now what?

(I ordered a Seloc manual for now, its better than nothing. The dealer wanted $110 for the oem manual and had to order it anyhow. The Seloc manual was only $24).

The dealer did have a junk lower unit that has a good skeg on it, he had it in the scrap pile, I'll just cut out the part I need and weld it to mine. When its done it will be good as new.
 

wavrider

Chief Petty Officer
Joined
Nov 26, 2007
Messages
543
Re: 50hp no start and broke skeg

http://www.boatpartstore.com/page40.asp
check this link for specs on your ignition system
http://www.boatpartstore.com/tips.asp
check this link for tips on troubleshooting

Intermittent spark? loose connection, corroded connection.
Just going to take a little bit of investigation to find it
I once had a bad ignition switch cause this problem, but you allready bypassed the remote by unplugging the red connector.
If you have a dva meter or adapter it will really help in reading the voltages to the input of the amplifier.
Also check the ground connection, corrosion can and will get in the threads and cause all kind of havoc.
 

crackedglass

Petty Officer 1st Class
Joined
Jan 4, 2009
Messages
203
Re: 50hp no start and broke skeg

It makes one spark when it first starts to crank, then one right after is stops, no other time will it spark.
The black and yellow wire is off now, it does the same.
No change with or without the controls so it's not in there.
The way I see it is that the only thing left is the coil under the flywheel?

The wiring all checks out, I've been over this three times with an ohmeter.
What ever happened has most likely been caused by something he did while removing the motor. Maybe he shorted out the battery terminals or something when disconnecting them? Hit something he shouldn't have when jumping the motor with the jumper cables and starter button?

I strongly doubt it's a wiring problem, the thing is just too minty looking.
I'd more go for something else burnt out.

I'll check out the links and see what I find there.
 

crackedglass

Petty Officer 1st Class
Joined
Jan 4, 2009
Messages
203
Re: 50hp no start and broke skeg

Just an update, I found a donor motor on CL the other day, it gave me a mint lower unit. It had a seized power head, which I was able to break free but compression is gone in one hole. Anyhow, I swapped over the entire electrical system, and mine is now up and running. I'm still not sure what was the cause of the no spark but I assume it had to be the stator itself. I had swapped everything else out. Either way, the parts motor was mint, a different color, but very clean. All I have to do now it make it match. It even came with a perfect stainless prop and a spare shroud. It was the exact same year, but had a gray lower half, while mine is all white. Both are 1985 motors. J60ELCOD was the model number. (60 HP parts motor)
The brackets are different, mine has a larger, beefier looking motor bracket, while the parts motor was lighter. The lower units were the same size though.
 

BigB9000

Lieutenant Junior Grade
Joined
Dec 5, 2007
Messages
1,154
Re: 50hp no start and broke skeg

he probably fired the timer base while hooking up that remote start switch. or the stator.

not that it matters anymore, but did you check the fuse?
 

crackedglass

Petty Officer 1st Class
Joined
Jan 4, 2009
Messages
203
Re: 50hp no start and broke skeg

I saw the fuse shown in the wiring diagram but didn't find one on the motor?
Not on either motor?
I am familiar with the yellow rubber fuse holders on these but this one don't seem to have one?
Maybe it's been eliminated and the cause of the problems?
 
Top