Re: '69 40hp LU driveshaft bearing
Thanks, although I spoke too soon. The larger of the two tap sockets was required for the 5/16" tap, but has too large a diameter to fit down inside the case. Bummer.
Not to worry, though. I ultimately followed your suggestion (basically) and pieced together a 7/16" - 1/4" drive socket upside down on the tap, then a long 1/4" bold upside down inside of that, plus two nuts locked together at the top to drive it. See lower portion of this photo:
In the upper portion you can see how I set up a puller using a piece of 5/16" threaded rod down into the tapped bushing. There are again two nuts at the top locked together which I held with the socket wrench to keep the rod from turning. Then, I just tightened the nut on top of the fender washer above the puller. It was still reluctant to come out but it did crack loose. Felt tight the whole way out, though. Here's what the parts looked like after removal:
I've posted the photos for the benefit of the next person who needs to do this job.
Still wondering about cleaning out these bores, however. Can I use a red Scotchbrite pad or maybe a real soft, fine brass wire brush in a slow drill? From having rebuilt motorcycle brake calipers and master cylinders I know how careful you have to be with aluminum, but the right tool can do a nice job cleaning these parts up. Obviously the new parts still need to fit tightly, so I'd appreciate input from those of you who have done this before.