'98 200 evinrude bogging and dying needs choke to stay alive

garym31

Cadet
Joined
Oct 7, 2008
Messages
18
I have recently rebuilt my '98 90 degree looper motor. I rebuilt all 6 carbs as well. I have new plugs and everything seems to be in order. I have fuel, spark, and compression. I also set the WOT timing and its dead on. Link and sync has been done as well. The absolute max RPM i am getting is 4400. I have a 24 wellcraft w/a with a 21 pitch prop. I know that a 17-19 pitch will get me a few more rpm but before i rebuilt the thing it ran over 5000 all day and never sputtered or anything.

It starts and idles fine. Then once it warms up it just starts running worse. I try to put it in gear and go but it hesitates and stalls. I can nurse it with the choke to get it going. It is slow out of the hole and eventually will plane off but it isn't running right.

It seems that even though it requires the choke to get running it also is getting too much fuel at top end because it is coming out the throats. My air box has fuel in it as well. I have heard it could be a reed but I pulled apart the whole intake and the reeds/gaskets are fine. I am not seeing any air leaks.

Yesterday I had it out and ran it hard for a while and pulled the cowl off to find all 6 carbs full of condensation and ice cold. Like refrigeration was happening.

It is bored .20 over and i read that it may need to be rejetted. I have also read that it doesn't.

I have read these forums for hours and they haven't been able to answer my question. I have tried to be as concise as possible,

I am at a loss and any help would be greatly appreciated!
 

nymack66

Petty Officer 1st Class
Joined
Aug 5, 2009
Messages
356
Re: '98 200 evinrude bogging and dying needs choke to stay alive

My friend , You have carb issues, I experience the same darn thing on a re-build and yes I re-build the carbs also on the second day one of my floats decided to get stuck, I fix it its now running like a bat outa hell go figured ...
 

garym31

Cadet
Joined
Oct 7, 2008
Messages
18
Re: '98 200 evinrude bogging and dying needs choke to stay alive

the thing that kills me is that i never had the issues prior. I already put the old floats back in and nothing. I am going to rip them apart yet again to see what I can come up with.
 

junior1113

Senior Chief Petty Officer
Joined
Jan 29, 2009
Messages
763
Re: '98 200 evinrude bogging and dying needs choke to stay alive

replace seats and needles?? just went through this on my 93' 200. floats were sticking. rebuilt carbs with new needles and seats and adjust float. ethanol sucks.
 

garym31

Cadet
Joined
Oct 7, 2008
Messages
18
Re: '98 200 evinrude bogging and dying needs choke to stay alive

I havent done seats and needles. I just can"t see that being the problem. The thing ran perfect before it blew. It didnt sit long. The 3 port side cards look like they are dishing more gas then the starboard. I just can't firgure out why for the life of me.
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: '98 200 evinrude bogging and dying needs choke to stay alive

were the carb rebuilt after the engine rebuild, link n sinc afterwards also. gas coming out of carb is float needle not closing all the way, allowing fuel to be forced thru, rather than being sucked thru.
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
28,097
Re: '98 200 evinrude bogging and dying needs choke to stay alive

Gary, Face it, you have carb issues. Make sure the floats are not twisted or cracked, and are set to the correct float height and drop.


You may beed to replace needles and seats as well.
 
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