Carb rebuild?

torijake

Petty Officer 3rd Class
Joined
Aug 17, 2008
Messages
81
Need to have carbs done on 89 Johnson.I have never done this before,have read many posts in here about it and doesn't seem to difficult but my question is i don;t have a lot of time right now and boat mechanic wants $200 to do it(kits included).Just looking for input on difficulty factor for a rookie or just let boat mechanic do it.
Thanx John........
 

jonesg

Admiral
Joined
Feb 22, 2008
Messages
7,198
Re: Carb rebuild?

Need to have carbs done on 89 Johnson.I have never done this before,have read many posts in here about it and doesn't seem to difficult but my question is i don;t have a lot of time right now and boat mechanic wants $200 to do it(kits included).Just looking for input on difficulty factor for a rookie or just let boat mechanic do it.
Thanx John........

if your engine has 6 carbs it might take 2-3 hrs the first time.
The first carb took me 45 minutes, the 6th one took a few minutes, it takes longer to fiddle around getting them on and off.
Just do it.
 

d.boat

Chief Petty Officer
Joined
Sep 19, 2008
Messages
520
Re: Carb rebuild?

Need to have carbs done on 89 Johnson.I have never done this before,have read many posts in here about it and doesn't seem to difficult but my question is i don;t have a lot of time right now and boat mechanic wants $200 to do it(kits included).Just looking for input on difficulty factor for a rookie or just let boat mechanic do it.
Thanx John........

It's definitely doable for anyone who has an interest, basic tools and a service manual. Whether you should depends on:

How many carbs (what engine?)
Where you can work on it (warm, inside vs. cold, outside?)
How much you enjoy learning new mechanical things and figuring things out.
What your personal success is in doing new mechanical things - do you generally do it well, or do you often screw it up more? (Speaking for myself!)
How much you value your time- based on other things you would like to or need to be doing,
And of course your financial situation - is your time worth more or less than the money involved?

Contrary to what was written above, my first single carb job took well over 2 hours to get it off, clean and rebuild it (not including soaking over night), and put it back on. 6 would be a weekend project for me. But I'm not a great mechanic, so take that for what it's worth.

But the second time (a couple months later - because the first time I didn't "kit" it, but cleaned and reassembled, and it wasn't quite right) it probably took less than an hour start to finish and really was pretty straight forward. It's been a couple of years now, so I believe it would be back to 2+ hours if I were to do it again.

Even with an OEM manual, it was rather confusing. I broke a plastic part and had to first fix it with epoxy and eventually replace it. Fortunately, I didn't lose or break anything else, because there's a lot of losable or damagable parts that aren't in the kit. You need to be careful. I only did it because I was interested in seeing if I could and there was no local mechanic who could do it for me in a decent time frame.

Although I was able to muddle through with the basic tools I have, there are specialty tools that make it easier, and you might need to buy a gallon container of carb. cleaner which isn't exactly cheap - and may leave you with a gallon of hazmat which you never have a future use for.

Oh, and the kits often (always?) have extra parts, and it's not always absolutely clear which parts you need to use and which you don't. Again, an experienced person will know this without fretting or delaying the project to figure it out or find out.

All this is to say, it's very doable, but there is a very significant learning curve with the first time possibly frustrating and time consuming, but future ones being pretty easy and quick.

I often pay a pro to do things I'm perfectly capable of doing just because it's worth it in order to free up some personal time and aggravation. This summer I was in the "pay someone else" mode because I don't enjoy it that much and have so many other summer things to do that I enjoy more, or have to do more. I can't do this stuff in the winter because I don't have a warm place to park the boat (to remove and replace the carbs)

I shouldn't scare you: if you have the time and inclination, I'm sure you'll be fine.
 

torijake

Petty Officer 3rd Class
Joined
Aug 17, 2008
Messages
81
Re: Carb rebuild?

Sorry that was dumb i geuss 89 johnson 110, 2 carbs.Early post no coffee!!!
 

torijake

Petty Officer 3rd Class
Joined
Aug 17, 2008
Messages
81
Re: Carb rebuild?

Have read trhough above mentioned link in detail,for me i have decent mechanical skills,but not great.I do have definite interest in all the mechanical things about the boat,as i am kind of new to it.Have had 5 hot rods over the years and done alot of so called tinkering and do enjoy it.Right now its more a matter of time i geuss.Live in upstate NY on lake champlain and weather is closing in and i geuss just wanted to get it done and get it in the water before its to late, so i know the boat is good to go in the spring,which i geuss answers part of my own question,but was looking for a newbie kind of time frame on doing it myself and if you all in the know thought $200.00 was alot to do 2 carbs.One other concern is as mentioned in one reply are all the parts that have to come off to get at carbs.Did you guys tag them as you took them apart for the first time and how?
Thanks for the replies.........John.....
 
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