Confused: Starter / Flywheel combo

shade788

Petty Officer 2nd Class
Joined
Aug 1, 2002
Messages
124
I need to replace the bendix gear / drive gear on my 1981 Johnson 60HP 2 Cylinder J60ELCIA

I will be replacing the whole starter since I can't find a place with the gear in stock.

The current starter has 10 teeth??? But all of the replacement models for my engine only have 9 teeth.

Is there a possiblity that the previous owner of this engine put a different flywheel on? Or did they just shrink the gear and removed a tooth?

I've noticed that most larger outboards have 10 teeth and some smaller, but none in the 60HP range. They all have 9 teeth.


Any information would be greatly appreciated.

Due to my time table I don't want to make a mistake by ordering the wrong part.


Thanks in advance!
 

shade788

Petty Officer 2nd Class
Joined
Aug 1, 2002
Messages
124
Re: Confused: Starter / Flywheel combo

which starter do you have prestolite or bosch. go here and look up part #'s you can then go to ishopmarine enter number and it will give you an updated number http://www.evinrude.com/en-US/Accessories/Literature/

Looks like the bosch since mine has a spring spacer and top nut. From what I can see on evinrude both starters have a reference number of 0389275 which translates to (Sierra I believe) 18-5630, but that is a 9 tooth starter.

ishopmarine said the same thing? Why does mine have 10 teeth and the new ones have 9?
 

shade788

Petty Officer 2nd Class
Joined
Aug 1, 2002
Messages
124
Duh!

Duh!

Do you count the actual point or the space for each tooth? I counted the picture of the replacement and got 10 points and 9 spaces. Same result on my old starter????
 

shade788

Petty Officer 2nd Class
Joined
Aug 1, 2002
Messages
124
Re: Confused: Starter / Flywheel combo

Got my new starter today and as I suspected. The old starter has 10 teeth the new one has 9.

I matched up the part numbers and cross referenced them.

Evinrude.com said 389275 for my 1981 2 cylinder 60HP. So that turned into 18-6530 Sierra part number.

The old gear on the starter is larger and has 10 teeth the new starter has 9. I checked the clearance for the space between the gears with the flywheel and it looks like it will match.

I am going to mount the starter and manually raise the gear with my fingers to see how it makes contact with the flywheel before I try turning it over.

Should I run into any problems? I'm really confused since I matched up my motor's serial number on Evinrude.com and cross referenced the part number on several sites to make sure I got the starter. Including iboats and ishopmarine.

I ended up buying the starter from West Marine because people buy me gift cards from there.

Anyone every have this problem?
 

Fl_Richard

Lieutenant
Joined
Jan 21, 2005
Messages
1,428
Re: Confused: Starter / Flywheel combo

I would assume this would make the engine crank a fraction slower and the starter shouldnt be working quite as hard. Maybee this was done for lower battery voltage required for starting...... Other than that I wouldn't think there would be any real differences.

Or maybe the new starter turns at a higher RPM than the old one....


Just throwing this out there!
 

shade788

Petty Officer 2nd Class
Joined
Aug 1, 2002
Messages
124
Re: Confused: Starter / Flywheel combo

The starter I got from West Marine and the drive / bendix gear is too small.

The box says 18-5630 replaces 389275 & 585063

But the body of the starter say s 586283 I put this number in google and it says its for a V4 not a 60HP 2 Cylinder.

Did they send me the wrong starter????

I have to call them.
 
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