deck replacement and more. 14'

archbuilder

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Joined
Sep 12, 2009
Messages
5,697
Re: deck replacement and more. 14'

Cool, keep us posted...I hope you can get he running smoothly.
 

Woodonglass

Supreme Mariner
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Dec 29, 2009
Messages
25,929
Re: deck replacement and more. 14'

Send me a PM with your Private email address and I'll send you a copy of the Service manual for your Motor.
 

registeroot

Petty Officer 2nd Class
Joined
Mar 7, 2010
Messages
186
Re: deck replacement and more. 14'

ok motor rebuild is ongoing on the johnson and evinrude forum.

just tidying up little bits here and there on the boat.

changed the colour to bondi blue. the white just didnt hide any bumps .

this is only 2 coats, ill add more pics later.

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kfa4303

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Re: deck replacement and more. 14'

Cool old motor you got there. Not to worry, these old motors are very reliable and easy to fix. You should be able to get almost all of the basic tune up parts (carb kits, points & condensers, water pumps, etc...) you need right here at iboats. Search the forums and web for info on OMC (Johnson, Evinrude, Gale) "Big Twin" motors. These links should help get you started.

http://www.marineengine.com/parts/v...ntage-evinrude-johnson/378462/37846200001.htm (not the exact same moedl as your motor, but should be pretty close)

http://www.duckworksmagazine.com/04/s/columns/max/24/index.cfm

http://forums.iboats.com/showthread.php?t=167352

http://www.outboard-boat-motor-repa...on 3 HP 1952-1967 Ignition System Tune-up.htm (different model than yours, but same process)

http://www.iboats.com/Johnson-Outbo...4161441--**********.010012071--view_id.271265
 

registeroot

Petty Officer 2nd Class
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Mar 7, 2010
Messages
186
Re: deck replacement and more. 14'

yeah thanks kfa4303 , you have actually helped me a lot on my outboard thread!

i have replaced the impellor already, with the help of a blow torch to remove the casing bolts!

i would of course buy of iboats when i can, but the postage is often 3 or 4 times the cost of the parts to where i live, Northern Ireland, UK.

thanks for the comments arch. it looks a lot better after 3 coats. ill post another pic if i can find it on my pc!
 

registeroot

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Messages
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Re: deck replacement and more. 14'

also thanks for the links kfa4303! ill check them out now!
 

kfa4303

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Sep 17, 2010
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6,094
Re: deck replacement and more. 14'

I'm not sure if you have NAPA auto parts in your neck of the woods, but they sell the same Sierra brand replacement parts you can get here at iboats, so it may be worth looking around for. Good luck.
 

registeroot

Petty Officer 2nd Class
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Mar 7, 2010
Messages
186
Re: deck replacement and more. 14'

hooked the engine on to see how it will look. just toying around until i can afford supplies. what yall think? any suggestions or comments?
 

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registeroot

Petty Officer 2nd Class
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Re: deck replacement and more. 14'

side view

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kfa4303

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Re: deck replacement and more. 14'

Lookin' good. That old 40 hp will make that little boat fly! Hold on tight! I would highly recommend installing a lanyard kill switch. The last thing you want is to fall out of the boat at 40 mph and see her go off into the sunset without you. I've used these on all of my motors, including my old '66 33 hp. It gives you both push button and/or lanyard kill options. They only cost about $10 US and install in about 5 min. Have the neighbors seen you sitting in it making "vroom-vrrom" noises yet? It's never too early to start day dreaming.



http://www.amazon.com/Seachoice-Pro...0P5E/ref=sr_1_2?ie=UTF8&qid=1329061818&sr=8-2


Never heard of "Bondai Blue", but I like it!
 

registeroot

Petty Officer 2nd Class
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Mar 7, 2010
Messages
186
Re: deck replacement and more. 14'

thanks kfa! yeah ive been vroom vrooming for a while now. that cutout switch loods very good. does that replace my push button cutout switch then?
i will get one if they ship it over here. thanks.
 

wlg

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Jan 1, 2012
Messages
168
Re: deck replacement and more. 14'

Looks real good. Nice work!
 

kfa4303

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Re: deck replacement and more. 14'

yup the lanyard just replaces the stock push button kill switch. Just snip off the wires add a crimp on female adapter to each wire and attach it to the "M" post on the back of the new switch and that's it. Only takes about 5 min to install, if your motor already has a kill switch, 20 min if you need to install it from scratch. Here's a pic of one on my 10 hp and 20 hp. I like them because I go out alone so often.


tiller1.jpg

Lanyard kill switch pic.jpg

well pics aren't working, but if you do a search here in the forums you'll see other examples.
 

registeroot

Petty Officer 2nd Class
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Mar 7, 2010
Messages
186
Re: deck replacement and more. 14'

more pics. i have added teleflex steering! real progress. and i have glassedsome wooden blocks to the deck. then i will bolt my seat boxes to these. no holes in the deck.

the outboard i am waiting for parts to arrive.

i have decided to just get her finished and get some use out of the boat. its been sat a long time and i havent even used it yet. so i will just finish it quickly, and not worry too much about cosmetic issues until next winter.

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registeroot

Petty Officer 2nd Class
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Re: deck replacement and more. 14'

glassed in

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Blacksting

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Aug 15, 2011
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Re: what tool to cut out rotten deck with?

Re: what tool to cut out rotten deck with?

NOW YA TELL ME ,....i started at the back along the side , worked my way up towards the bow and when i reached the end of my cut , pulled the saw off the deck , i saw a 6" slice of daylight ,.....waaaaaaaaaaaaaaaaaaaa,.....apparently the deck has a void between the hull but joins up near the steering wheel . waaaaaaaaaaaaaaaaaaaa,..... @ ' be careful w/ trihulls '
 
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registeroot

Petty Officer 2nd Class
Joined
Mar 7, 2010
Messages
186
Re: what tool to cut out rotten deck with?

Re: what tool to cut out rotten deck with?

NOW YA TELL ME ,....i started at the back along the side , worked my way up towards the bow and when i reached the end of my cut , pulled the saw off the deck , i saw a 6" slice of daylight ,.....waaaaaaaaaaaaaaaaaaaa,.....apparently the deck has a void between the hull but joins up near the steering wheel . waaaaaaaaaaaaaaaaaaaa,..... @ ' be careful w/ trihulls '

ooo bad luck. i actually did the same thing and nicked about an inch or so, but i used an angle grinder at the corners so the cut was not as thick as the saw blade.
most things can be fixed though. the beauty of fibreglass!
 
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