Engine Rust - Now What?

Doolin

Seaman
Joined
May 22, 2009
Messages
67
So, here's a shot of the motor:

DSCI0204.jpg


As you can see... lots of 'spots' of rust.

I've been searching and reading a lot about rust but most talk about parts that are 'off'. Like, 'remove the part and soak in...' type of things. Soaking in molasses, electrolysis, etc.

I haven't seen any good suggestions for removing rust from parts that aren't going to come off for several years... and just as important... if I can get rid of the rust... what can I seal with that won't look bad.

Also, there isn't a good angle of it in this shot... but the exhaust manifold nuts look like hell too. I can get those off to clean (I hope anyway) but... any suggestions for a sealing coat that is heat resistant as well?

Thanks in advance for suggestions.
 

fat fanny

Lieutenant Commander
Joined
Feb 9, 2006
Messages
1,935
Re: Engine Rust - Now What?

I would suggest after cleaning up the rust just hit it with fogging spray seems to work on my 3.0 and it stays shinny all season
 

Don S

Honorary Moderator Emeritus
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Aug 31, 2004
Messages
62,321
Re: Engine Rust - Now What?

Ayuh,... With wire brushes, scrapers,+ then Paint everything,...

Rustoleum is My choice...

You can probably get paint to match, then after painting, use your favorit corrosion guard. I personally like the Volvo stuff. it's the samething as the T9 Bioshield (I thiink that's what it's called) it goes on and looks like ell, then when it dries, it's a clear waxy shiny, non sticky, rust protecting coating. A new coat a few times a year and the engine will remain looking new.
 

haulnazz15

Captain
Joined
Mar 9, 2009
Messages
3,720
Re: Engine Rust - Now What?

Naval jelly will get the rust off. You can then paint it to match to prevent further rust.
 

Doolin

Seaman
Joined
May 22, 2009
Messages
67
Re: Engine Rust - Now What?

Navel Jelly!

When I first read the post containing 'Navel Jelly', I thought is was a joke about some unimaginable goo... that collected in belly buttons :(

I'll check that out and give it a try as well as the Volvo Corrosion preventative.

I appreciate the advice... I'll post a shot when I've got it cleaned up.
 

dan t.

Lieutenant Junior Grade
Joined
Feb 28, 2008
Messages
1,137
Re: Engine Rust - Now What?

Por 15 paint,just brush off the loose rust, make sure all oil or grease is off and paint ,this stuff is indistructable
 

triumphrick

Lieutenant Commander
Joined
Jun 26, 2008
Messages
1,737
Re: Engine Rust - Now What?

I agree with DonS..T9 Boeshield is the best, followed closely by Corrosion X Heavy Duty. It' not as pretty, but I use it on my outboards on the tilt/trim motors and steering tube. it lasts for months....
 

rbh

Fleet Admiral
Joined
Mar 21, 2009
Messages
7,939
Re: Engine Rust - Now What?

Since I did not have enough time last year to strip all the parts off the intake manifold last year, I just hit up the rusted spots with a shot of penatraiting oil, let it sit and wiped off the excess, "just a short term fix" to keep the flaking rust chips down.
 

Doolin

Seaman
Joined
May 22, 2009
Messages
67
Re: Engine Rust - Now What?

I looked up that Por 15... wow. It looks like paint but that's about where the similarities end.

I got a can of Navel Jelly from Home Depot and found a good deal on a pint of Por 15 on eBay.

I looked up that Volvo anti corrosive... it's expensive to start with and they want almost as much to ship it. Boesheild wasn't much better for price. I found a marine anti-corrosive spray locally and picked that up.

So the plan is:

1) Wire brush off what I can get to
2) Apply Navel Jelly to the rusted areas
3) Rinse off and dry completely
4) Apply Por 15 to the parts impacted by rust
5) Allow time for Por 15 to cure (water cured)
6) Top coat with Anti-Corrosive spray.

This will probably take a week or two for me to get to and complete... but I'll post a couple photos when I'm done.

Thanks again for all the advice. This was an area that really had me concerned. I plan on using this boat in the salt and rust looked to be a problem I might not be able to solve.
 

cr2k

Captain
Joined
Mar 19, 2009
Messages
3,730
Re: Engine Rust - Now What?

Just put an engine cover on it.
 

Doolin

Seaman
Joined
May 22, 2009
Messages
67
Re: Engine Rust - Now What?

It has an engine cover. I wouldn't leave the rust anyway.
 

andycoops

Recruit
Joined
Jan 4, 2010
Messages
4
Re: Engine Rust - Now What?

hi mate tried lanolin spray I have used this on outboard and inboard and found it to be great
I know that lanolin grease on the Noosa North Shore Car Ferries QLD on the cable wheels cable
 

Fishermark

Vice Admiral
Joined
Oct 19, 2003
Messages
5,617
Re: Engine Rust - Now What?

So the plan is:

1) Wire brush off what I can get to
2) Apply Navel Jelly to the rusted areas
3) Rinse off and dry completely
4) Apply Por 15 to the parts impacted by rust
5) Allow time for Por 15 to cure (water cured)
6) Top coat with Anti-Corrosive spray.

Just a note on the Por 15 - everything I have read about it is great. BUT - I have also read that if you do not follow the prepping instruction EXACTLY as suggested by Por 15, then it doesn't work at all. It also seems to be a bit of overkill.

Rust is going to be a fact of life on a boat. Personally I would do as you suggest above, but substitute a rattle can of Rustoleum for the Por 15. Just keep an eye on things and hit it with some more paint every now and then. Just my 2 cents! ;)
 

Doolin

Seaman
Joined
May 22, 2009
Messages
67
Re: Engine Rust - Now What?

hi mate tried lanolin spray I have used this on outboard and inboard and found it to be great
I know that lanolin grease on the Noosa North Shore Car Ferries QLD on the cable wheels cable


I'd heard the word 'lanolin' before but I didn't have a clue what it was for. For anyone else that doesn't know... it's a natural waxy substance that's been used as a marine anti-corrosive for thousands of years. Here's a good link that gives a lot of info on the product:

http://www.merrittsupply.com/INOX-L...00g-105-oz-Aerosol-Can-SKU-MX4-300-P7305.aspx


Just a note on the Por 15 - everything I have read about it is great. BUT - I have also read that if you do not follow the prepping instruction EXACTLY as suggested by Por 15, then it doesn't work at all. It also seems to be a bit of overkill.

Rust is going to be a fact of life on a boat. Personally I would do as you suggest above, but substitute a rattle can of Rustoleum for the Por 15. Just keep an eye on things and hit it with some more paint every now and then. Just my 2 cents! ;)

I read about their prep requirements. They sell a phosporic acid product as a pre paint prep and like all painting, the surface must be clean.

My guess is that they emphasize the prep to sell more of their prep spray.

I'll be using the phosphoric acid prep in the form of the Navel Jelly and typically scuff, wash then degrease with alcohol prior to any painting so I don't anticipate any problems with the Por 15. Overkill? Maybe... but I like overkill :).
 
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