Re: filings on outdrive drain plug normal?
Yes... Especially on a newish drive. If you are in the habit of 'easing' the drive into gear, even more so. If you do put it into gear slowly, DON'T! Dog clutches have 2 states, 'engaged' and 'not engaged'. The transition between those states should be as brief as possible. You should just drop it into gear, clunk..... I know it sounds a bit off putting to hear that, but that is the best sound with a dog clutch. Grrrrr is horrid for most people, but marine mechanics love it, it's the sound of money (and the edges getting taken off the teeth of the dog and the gear)!!! They know that you will be taking that gearbox in for a rebuild pretty quickly.....
Chris............