First Boat~Wet Foam?

jcsercsa

Captain
Joined
May 21, 2007
Messages
3,401
Re: First Boat~Wet Foam?

OOOHHH man so sorry to hear that !!!! hope your back on your feet real soon !!! John
 

Fish~n~Chips

Seaman
Joined
Oct 3, 2008
Messages
58
Re: First Boat~Wet Foam?

Sorry to hear about the accident. Hope its nothing permanent. While you are laid up, you can do all that reading listed in earlier posts. :D

And you mentioned your daughter is disabled. Does she need special access? In a wheel chair? Seeing as you plan on tearing out the floor, you can design any special fixtures or ramps, etc you might need to make boating with her easier and more fun for both of you.

Regards,

Mark

No, she's not in a chair, but she does wear orthotics and is pretty unstable. As of now, my plan is to put in two pedistal seats to make more room on the deck, and of course some grab rails for her.
 

Nova II 260

Senior Chief Petty Officer
Joined
Jul 27, 2006
Messages
681
Re: First Boat~Wet Foam?

Hope your recovery is quick and painless. As Mark42 said; this layup gives you plenty of time to do research on the rebuild.
Get Well !!
 

Fish~n~Chips

Seaman
Joined
Oct 3, 2008
Messages
58
Re: First Boat~Wet Foam?

I should have posted these sooner, but here are a couple pics of the deck when I first started.

Photo-0205.jpg


Photo-0206.jpg


~Jason
 

Fish~n~Chips

Seaman
Joined
Oct 3, 2008
Messages
58
Re: First Boat~Wet Foam?

And.....Since I haven't been able to get up in the boat and work with this cast on my leg, I decided to build a couple engine stands over the past few days. These are a slightly modified version of the "stand instructions" found on this site, and only set me back about twenty bucks to do both.

Photo-0199.jpg


Photo-0196.jpg


Photo-0198.jpg


Photo-0201.jpg
 
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jcsercsa

Captain
Joined
May 21, 2007
Messages
3,401
Re: First Boat~Wet Foam?

Cool Fish~n~Chips I got to make one here on my next day off !! so i can get my merc off the piano dolly !! John
 

Fish~n~Chips

Seaman
Joined
Oct 3, 2008
Messages
58
Re: First Boat~Wet Foam?

I'm gonna start collecting supplies so that I can get started when I get back on my feet, well off crutches anyway. I have a few questions though. Please, anyone willing to chime in, gimme a hand with this.

First of all, I'm trying to get an idea of how much polyresin and glass I will need to do the stringers and deck.

1. On the underside of the deck, do I just paint it with resin?
2. On the stringers, do I need to use mat and cloth? How many layers? What total weight?
3. To connect the deck to the hull, do I use "peanut butter" as the "glue" to hold the plywood deck to the hull, and then glass over that connecting the deck to the hull again?
4. On the deck its self, again, do I use cloth and mat? And, how many total layers/weight.

I know a lot of you guys have done this before and have a good idea of how much material it takes. I'm planning to place an order with US Composites in the next week or so and just need a decent idea of how much "stuff" to order, such as: polyresin, mat/cloth, cabosil, glass bubbles, chopped strand, etc?
Also, do I need to add wax to my final layers of resin, or just give it a while to dry? I dont see where I will be sanding or looking for a pretty surface on this part of the project. It's turning out that my minimal experience with auto glassing really does not apply to boats.

Thanks everyone,
~Jason
 

Fish~n~Chips

Seaman
Joined
Oct 3, 2008
Messages
58
Re: First Boat~Wet Foam?

OK, so, maybe my laundry list of questions was too much? So, I did alot more research and now I just have a couple things to clarify. Keep in mind I'm using poly resin.

1. Bed stringers in a quarter inch of peanutbutter and jelly?
2. Drink a Carona?
3. For glassing the stringers how does this sound? Layer of 1.5 oz. matt, Carona, then a layer of 7.5 oz. cloth, Carona, followed by a layer of 1.5 oz. matt and a Carona?

I'm in a walking cast now, so I am gonna slowly get back to work on the boat. Will post some pics this weekend when I make some real progress.

Thanks Guys,
Jason
 

tevans720

Seaman Apprentice
Joined
May 25, 2008
Messages
49
Re: First Boat~Wet Foam?

Yea I would like it if this thread kept going! I'm doing some restoring myself and this thread so far has helped. And fish n chips is asking all the right questions.

I'll let the full atention go to fish n chips unless there is something I have no FU**ing clue about.

Thanks ahead of time!
 

Fish~n~Chips

Seaman
Joined
Oct 3, 2008
Messages
58
Re: First Boat~Wet Foam?

As much as I wanted to get some work done this weekend, my injuries just wont cooperate. I guess I will need to heal a little longer. I know I promised some pics. So, although not of the boat, this is what I'm dealing with right now.

~Jason

Photo-0234.jpg


Photo-0235.jpg
 

Mark42

Fleet Admiral
Joined
Oct 8, 2003
Messages
9,334
Re: First Boat~Wet Foam?

Wow, the engine stands look strong. Now you need to put a layer of mat followed by a layer of 6oz then two to three layers of gel coat..... :D
 

keepNitreel

Chief Petty Officer
Joined
Aug 21, 2008
Messages
446
Re: First Boat~Wet Foam?

1st Heal
2nd Boat
Not possiable to do the second without finishing the 1st. Take care of yourself 1st the boat will always be there.
 

oops!

Supreme Mariner
Joined
Oct 18, 2007
Messages
12,932
Re: First Boat~Wet Foam?

chips have you orderded your glass yet?

ive just been doing some catch up on here and your stringer glass to beer to resin ratio looks a little off...

i would try to get some 1708....it will make your life a lot easyer. use unwaxed laminating resin.

first of all.....yes bed them in structural peanut butter.......tabb them in place with a thin layer of csm...it just has to be in small sections of the stringer......thats just to get them to stand up for you so you can apply pressure to the roller when you glass them.

ok.....so lets pretend the stringers are standing up....bedded and the every 3 foot or so 6 inch tabbs are cured........

now......your using poly....so you need csm.....lay a layer of csm all the way up the stringer and 3 ins on the hull.......then lay your, cloth product over the same area.......at that time.....when its layed...the air is out and its curing.....thats when its time to apply the corona.....depending on temps and cure time....you might have time to apply 2.

ok....so now the glass is partially cured....hard and not too tacky......now repeat the process with another layer of csm and the thin cloth except this time run the csm 4-6 ins from the bottom of the stringer ....so you overlap the last layer by 2 ins......
(again...2 more inches contacting the hull)...(dont gorget to ruff and scuff the hull.....vaccume and clean with aceitone....actually id go about 4 times with aceitone at the stringer instlation stage)

the big 1708 would save you a lot of glassing as it just needs a tabbing layer and a final layer and done.....

remember.....resin builds internal heat when curing....so two layers is all you can apply at a time..(or it will get too hot and become brittle and weak)..after the two layers are down ....thats when its "beer o clock" and only till the glass begins to stiffen......you want to apply the next layer just as it gets stiff.....that will give you a chemical bond between the layers.


as far as your earlyer question about the under side of the deck......you cant just resin it....you have to glass it......resin by it self would be ok...IF it didnt get brittle and crack.......so you must use a thin layer of csm.
dont get freekin carried away and do a triple layup veil, woven, matt, matt, bi ax, kinda thingy......just a thin layer of csm.....

but remember....when water proofing a peice of wood....the procedure is....wet wood using cold cure resin....(mixed at the lower end of the allowable spectrum)......apply several coronas while the resin is curing...(it is also soaking into the wood......when the resin is allmost hard....then apply the layer of csm.....add more resin to saturate the glass....not too much....not to little.



as far as the peanut butter on the deck joint.....yup...oops super dooper peanut butter....(the structural kind).......make it a smooth gradual joint so it will be east to glass to and not cause air bubbles.

now....reading your posts ....you seen to be missing some information on glassing......

when you use poly resin, you have to remember.....it is brittle by it self.....
put a very thin layer on some wax paper....then put another thin layer and add csm....basically glass the wax paper......
when its cured....you will see the csm is very stiff and strong, while the resin by it self...is so brittle you can crush it like a dryed leaf in fall.

now....when you apply resin to a substraight...(say your stringer wood)....it too is brittle until you add glass......if you add a cloth type product (with no csm)....there is a thin layer of resin between the substraight and cloth.....just like the resin on the wax paper....that is how strong it is !!!

in all poly applications you need csm to bond the sub straight and cloth.
this is a law of poly resin.....it cannot be broken.
(this rule does not apply with epoxy)

the csm fills the resin rich layer between the substraight and cloth ...bonding the two.....

remember......because of the heat build up...you can only apply 2 layers....then you have to wait till it starts to cure....and the heat dissapates....even if you cant feel it....the heat is there

so think about it this way....apply 2 layers....apply 2 corona...apply another 2 layers.....another 2 corona.

by the way chips.....on the pic of the engine stand up side down ...(last pic posted)....ive noticed a major porblem......!

on the wall beside the lynard skinnard poster....you have two insporational posters.......the one is fine.....but there is far far too much glare in the second poster :D

cheers bud
oops
 

keepNitreel

Chief Petty Officer
Joined
Aug 21, 2008
Messages
446
Re: First Boat~Wet Foam?

by the way chips.....on the pic of the engine stand up side down ...(last pic posted)....ive noticed a major porblem......!

on the wall beside the lynard skinnard poster....you have two insporational posters.......the one is fine.....but there is far far too much glare in the second poster :D

cheers bud
oops
oops you have a lot of time on your hands to notice that :D but I agree, way to much glare :D
 

oops!

Supreme Mariner
Joined
Oct 18, 2007
Messages
12,932
Re: First Boat~Wet Foam?

its a sunday that i get to relax for a few hours.

and in the resto forum.....it is important to be thourough
 

Fish~n~Chips

Seaman
Joined
Oct 3, 2008
Messages
58
Re: First Boat~Wet Foam?

Thanks for the clarification on the glassing oops. Oh, and the other poster, same girls with a Harley this time.

~Jason
 
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