Re: Great Stuff Foam
Anyone ever use this stuff for foam replacement? ($6/can)..I also heard the "blue or pink" sheet foam at Home Depot works well.I guess you would resin in the sheet foam in between stringers???..Main thing as someone else pointed out here is plenty of drainage access...Suggestions? (cheap ones please)
Thanks,Pete
(cheap ones please) 
What's your safety worth?
Building products are not intended for marine use. Insulation foam's cell walls are usually thinner for max dead air, therefore max insulation. In a wet environment these break down faster or allow water vapor to pass through turning emergency flotation into extra ballast.
Styrofoams are not fuel-proof. Not allowed where a gas or diesel engine is involved. Polyurethane is the USCG recognized material.
What's your intended purpose, keep open spaces from filling with water from slow leaks or provide emergency buoyancy in the event of a catastrophic hull breach?
The former is a repair issue, the latter is why foam is installed in the first place. But, to be effective it needs to be attached to the hull or contained in discrete compartments.
Folks who replace the original with bits and pieces are just loading the hull with marker flotsam so if the hull breaks open the Coast Guard has a good indicator of where to search for the bodies.
To replace original foam you need to know a couple of things -
- Volume of the spaces to be filled - to calculate emergency buoyancy correct for your boat.
- Balance of flotation in the boat so in the event you swamp you don't float end up or roll over. (see the USCG Boat Builder's Handbook)
- Density - USCG minimum is 2 lb / square foot. Boat builders use denser when structural support help is a secondary function. Most house builder's insulation foam doesn't come close.
Just ran across this while searching for more info on DOW Great Stuff - guess that about clinches it.
Sir,
Thank you for contacting The Dow Chemical Company.
You had written in looking to find a spray foam that could be used in a boating application. Unfortunately none of our products have been tested for any aquatic applications. So we won't have a recommendation for your application.
If you have any questions, please call us at 866-583-2583 Monday through Friday from 8:00 am to 5:00 pm Eastern Time
You can also visit our www.styrofoam.com or www.dowbuildingmaterials.com web site and use the ANSWER CENTER link for technical questions 24 hours per day.
Best regards,
Jeffrey Sygo
Customer Information Group
Dow Building Solutions
The Dow Chemical Company
(866) 583-2583
www.dow.com