Help-Clairifying Shims- -05' Mercury, 150 Opti

frustratedboater

Chief Petty Officer
Joined
Jul 10, 2007
Messages
436
Greetings,
I have an issue that I'm trying to work through and need some clarification. I have an 05' Mercury, DFI, 150 hp Optimax and I had the pleasure of changing all the seals and o-rings in the lower unit due to a little water seen upon draining... IWhile in there, I felt some play in the driveshaft bearing, so I went ahead and replaced it. I set the race back in, needle bearing greased in the lower roller bearings to hold them, then slid the shaft into place.
I had noticed that as I tighten the shaft gear nut, by turning the drive shaft, it starts to tighten and feels like the lash from the foward gear closes so I can't even turn the shaft easily. Referring to the manual and the online diagram, I see that the gear needs (should) be lashed with a shim set. I did not remember seeing any shims come out under the bearing race, so "assumed" that assembly should go fairly easy using the same of what came out.
I can't tighten down the shaft nut without it locking up and the shaft not able to turn. Can any one who is familiar with this procedure offer a tip or two for me? I have a few questions:

Q- Do I need to purchase the shim kit, even though no shims were seen?
Q- How do I establish the lash thickness? (.005 to .045 is the spec options)
Q- I only saw a very paper-thin washer located under the shaft nut, is this in the correct place?


I do appreciate your time...
 

frustratedboater

Chief Petty Officer
Joined
Jul 10, 2007
Messages
436
As I took everything apart, that washer (size of a nickle) came off with the shaft gear nut. The shims that I saw in the manual look like they sit under the race for the upper bearing.
 
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