Re: homemade power trim relay
Been thinking about this stupid switch all day (couldn 't plow cause it's too wet and can't cut hay cause thunderstorms are in the forcast; can't go fishing either for the same reason).
Here are a few observations.
1. The switch I suggested is rated for 3/4 hp. That means it is meant to turn on and off a 556w inductive load like for a motor to start your band saw or drill press type thing. Those aren't high current applications when you turn power on or shut power off.....pretty much idle current in both instances so the L di/dt kick is rather low. It's rated for 230VAC or 250VDC....sorta gives you a hint, with that hp rating and that voltage, that the contacts aren't going to be the size of a quarter. Contacts are probably good for 10 to 15 amperes as are most switches.....course locked rotor break current depends upon size, material, and gap, which were not stated in the catalog. It's probably intended to be used in the higher voltage circuits that will significantly reduce the current to reasonable levels. The terminals are bayonet (accept push on crimp terminals) which are usable to 20 amperes in other applications that I know of.
2. My PTT contains a 20 amp fuse and the PTT in my serv manual is good for Merc 3 and 4 cyl inline engines to 125hp. So I guess my trim current is in the order of 15 amperes including surges as it it a fast blow fuse; no time delay for starting surges and that should be adequate for dsu's 110 OMC.
3. Difference in PTT controls and a clothers dryer is that a dryer is designed to run continuously for about an hour. The heating elements may or may not be thermostatically controlled. PTT runs for a few seconds periodically. The heat load on the wiring is nearly non-existent so the line drop caused by hot copper is not there.
4. Therefore the wiring from the engine to a dash mounted switch would not be under that much stress so large gauge wires wouldn't be needed....like a pair of 10AWG ought to work for starters). On the flip side, with only 12V to work with, any line drop (including tenth's of a volt) would be a significant part of the available voltage and may influence operation, whereas a relay in the engine would not have much of a concern for line drop since the distance to the trim motor is so short.
5. The switch is a viable option over one relay as it can be reversed to get the necessary dual reversal of power to the motor, whereas relays are usually normally open and activation closes them......unidirectional operation only, which is why 2 are required. I realize you can get DPDT relays, but you need to interrupt power for "Trim Off" function and so you need the extra contacts that you don't need with the ON-Off-ON DPDT switch since the DPDT relay is ON-ON.
Well I hope we all gleaned something from this. I say that I want to forget what I have had to do when working but not really. It's good to run the brain thru the traps periodically. One reason I visit this site....keep the brain and fingers active. I just want to forget the problems.....the stuff they pay the "big bucks" Ha. for.
Nuf Said.
Mark