Johnson 65hp 1972 - running rough

kwizz

Seaman Apprentice
Joined
Aug 11, 2010
Messages
35
Hi,

Just bought my first speedboat with a 1972 65hp Johnson, bought it as a none runner. Spent the lastweek generally working out how it works and what operates what. The guy I bought it off said it wouldn't start and gears didn't work. I noticed straight away that the selector switch in the throttle control box was seized, I pushed the switch back into neutral and the engine fired up on second turn of key (which I thought was pretty good after god knows how long the engines stood without being fired up). I tried to work the switch free but realised it was totally shot, and also that when I turned the engine off it jumped into gear with a bit of a bang.
After a few phone calls found out about a guy with an aladin's cave of boat bits and bought another battered up Johnson control box with a working switch and a linkage clip for the adv/redtard bar. Swapped the switches and the works fine, both forward and reverse work and doesn't stop suddenly when turned off anymore.
This is where i'm a little stuck what to do next, when the engines started and left to warm up a little it sounds to idle ok, then I put it into forward and rev it up, the engine sounds like it's running lumpy, but i'm not sure how it should sound with it being an old 2-stroke marine engine. what should I do next? stuff like gap settings and air/fuel mixture for example.
Also I've also noticed posts about a thermo choke, but after reading the posts and checking my engine it seams those purple wires go to different terminals than the ones they say can cause poor running.

Model number 65.E.S.L.72S

Thanks Paul.
 

Daviet

Fleet Admiral
Joined
Sep 24, 2008
Messages
8,958
Re: Johnson 65hp 1972 - running rough

Start by doing a compression test, checking spark, it should jump 7/16" and be bright blue. Check your fuel delivery system, hoses, filter and make sure the throttle linkage is free and moves properly.
 

HighTrim

Supreme Mariner
Joined
Jun 21, 2007
Messages
10,486
Re: Johnson 65hp 1972 - running rough

Very first thing that I would do is go on ebay and get an OEM Service Manual.

I would then change the waterpump, plugs, gear oil. Remove all connections for the starting circuit, grounds, battery, starter, solenoid, polish them with a file then re tighten. Ensure no wires are corroded, nicked or cut and replace as needed.

But before that as mentioned check the compression and ensure she is sparking/running on all cylinders.
 

kwizz

Seaman Apprentice
Joined
Aug 11, 2010
Messages
35
Re: Johnson 65hp 1972 - running rough

Thanks for that guys, i'll get straight on to it in the morning.

Sorry for sounding stupid but whats that gap size in metric?

Thanks Paul.
 
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