Need Help With Force Motor

pnwboat

Rear Admiral
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Oct 8, 2007
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Re: Need Help With Force Motor

I am going to call the marine service today that did the work on the used motor. What do you consider an acceptable compression for this motor?
120 LBS + would be acceptable

I am considering this because I broke down the cost to rebuild, about $690.00. This is with purchasing four +.030 piston kits at $100.00 each (bearings, rings, pistons). this is assuming paying 140 for the block (I dont know what the bid is today) and 50 gasket kits and 100 for misc parts/machine work. After hearing your advice, I dont think I will offer 1000, I am thinking 700-800 if the marine service confirms the condition to be good.
Yes, don't take the seller's word without checking yourself. I would ask the seller to allow me to check it myself with a compression gauge.

Back to the rebuild. What will I have to do to my block to prep it for hone work? Can I leave the flywheel on? Also I was unable to figure out how to get the piston pin out. There were not any clips or anything, does the shop need to do this? One last question can any machine shop do this work or does it have to be a marine machine shop?
Yes, you can probably get away with leaving the flywheel/crankshaft on. Make sure you stuff some rags into the bottom of the cylinders to prevent any grit from getting into the crankcase. The wrist pins are pressed on. There are two metal rings on the wrist pin inside the piston. You need a press to push them out. A special tool is needed to properly space the rings to re-install them so you don't crush the wrist pin needle bearings. If you use replacement pistons, the forged ones usually have full floating wrist pins which are held in place with wrist pin clips and can be installed by hand. No need for a press. I've gotten mixed results when asking a regular automotive machine to do work on an outboard. Some places won't attempt, some will attempt but no guarantee.
 

brianvolt7

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Jun 7, 2008
Messages
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Re: Need Help With Force Motor

Success!!! :D

I got the power head off. It is sitting on my bench in my workshop. It wasn?t really that hard once I hooked up a come along. The seal broke easy. I think the hard part will be getting it back on.

Any recommendations on getting the flywheel off. I have a wheel puller but cant seem to get the flywheel to lock in place to remove the big nut on top. can I wedge a piece of wood against the crank through the cylinder or would this damage it? I'm not worried about the block, I think the shop will say the chip is not fixable.

Also any recommendations on removing the intake manifold so I am left with a bare block? I did pound out the two pins but it still doesn?t want to budge.

My vacation is the third week of July and we are going camping at Ice House Reservoir above Placerville, I am hoping to be back on the water by then.
 

brianvolt7

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Re: Need Help With Force Motor

Also the motor sold that I was looking at so thats not an option any longer.
 

maxum_man

Petty Officer 2nd Class
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Messages
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Re: Need Help With Force Motor

The block of wood in the inside is a good idea. I used to build BIG diesel engines for mining equipment and thats how we used to hold the crank!
 

PaulO

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Jan 25, 2010
Messages
225
Re: Need Help With Force Motor

I had a 2"x3"x5foot piece of pine. I used a boy scout method of running the rope around the pine to the flywheel then around to the other side of flywheel to the pine and back again about 4 times then rapped the excess rope perpendiculer to the first rope rapping and in between the pine and the flywheel. This tightened the grip on the first rope winding and dug the teeth of the flywheel into the wood. It worked taking it off and it worked putting it back on.
 

brianvolt7

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Messages
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Re: Need Help With Force Motor

This sounds good, I will use this to reinstall. I am looking at a used powerhead (with good compression) so I wont have access to the crank to use to reinstall the wheel.

Does anyone have an idea on removing the intake manifold?

I am planning on parting out my powerhead once I get the used power head. I wont be able to sell the block because of the chip but the intake manifod, reeds and crank are going up on the auction site.
 

misiek

Seaman Apprentice
Joined
Dec 30, 2009
Messages
33
Re: Need Help With Force Motor

Do you know the part number or the specifications of this bridge rectifier. I need the rectifier but don't want to spend $50.00. Please advise. Thank you.
 

misiek

Seaman Apprentice
Joined
Dec 30, 2009
Messages
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Re: Need Help With Force Motor

I feel like I?ve been robbed. The 16 bucks I spent on the CDI part came today. I turned it over and it is the EXACT bridge rectifier that radio shack sells for 3 bucks. I mean exact!:mad:


Do you know the part # or specifications of this rectifier. I would like to get it at Radio Shack. Any info very appreciated.
 

brianvolt7

Chief Petty Officer
Joined
Jun 7, 2008
Messages
423
Re: Need Help With Force Motor

Post #73 compliments of pnwboat:
"P/N for the Radio Shack version is 276-1185. $3.29. Rated at 25 AMPs 50V."

Get this one- I can tell you they are the same. Of course, I am willing to sell mine- :p
 

pnwboat

Rear Admiral
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Oct 8, 2007
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Re: Need Help With Force Motor

I've used the Radio Shack version, seen other folks use it. I've not heard of anyone that had any problems with it.
 

misiek

Seaman Apprentice
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Dec 30, 2009
Messages
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Re: Need Help With Force Motor

Thank you. I will try it tomorrow. You guys rule.:)
 

kenworth747

Cadet
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Jun 3, 2010
Messages
27
Re: Need Help With Force Motor

Ill tell you I had the same prob with my Johnson , and I pluged the carbs real good , Pulled the fuel line off and blew into it a few times till i felt a little release, I know it sounds stupid but after trying everything else it worked, anyway i hope you get it going , You can take my 2cent advise for free.
LOL!!!
 

brianvolt7

Chief Petty Officer
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Messages
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Re: Need Help With Force Motor

I used the block of wood trick to remove the nut on the flywheel. Now my problem is that the bolts on my wheel puller stretched when I tried to remove the flywheel.

Should I be tapping the bottom of the flywheel with a mallet as I crank on the puller?

Any ideas?
 

pnwboat

Rear Admiral
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Oct 8, 2007
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Re: Need Help With Force Motor

If you're using the standard harmonic balancer/steering wheel type of puller, you crank down on the three small bolts good and tight. Tighten up the large center bolt and take a good size hammer and whack it. Hit it downward just as though you're trying to drive it into the crankshaft. The resulting shock wave will jolt the flywheel hopefully freeing it from the crank. Once you hit it a couple of times, tighten up the large center bolt again and repeat. You may have to replace the three bolts if they're stretching. Be sure you're not stripping the holes out in the flywheel. You can also use a propane torch and heat up the flywheel around where the crank comes through.
 

maxum_man

Petty Officer 2nd Class
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May 2, 2010
Messages
167
Re: Need Help With Force Motor

DONT HIT THE FLYWHEEL!!!! Doing this can knock the magnets off the underside of it! Do what pnw said and hit the big puller bolt. I had to hit mine a couple times pretty good to get it off, but all magnets stayed put!
 

brianvolt7

Chief Petty Officer
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Jun 7, 2008
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Re: Need Help With Force Motor

Thanks! I will try this on Tuesday night. I gotta go out of town tomorrow.
 

brianvolt7

Chief Petty Officer
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Jun 7, 2008
Messages
423
Re: Need Help With Force Motor

Regarding the flywheel- I got home early and went out to give it a try. It worked like a charm, popped right off. The little steel key is stuck though, it is rusted in place.

Also, because of the cost of a new cylinder block (because of the chip), any machine shop work, new pistons and rings, I went ahead and purchased a used powerhead today, it?s a 1989 125. I am told the compression is 147, 150, 150 and 152. The seller says this is excellent compression, I don?t know though. I got it for 425 + shipping.

This was far less than I could put together a cylinder block and piston package.

I think this is a plug and play, all I need to add is the flywheel and electronics (I hope).

Any thoughts on removing the key, compression, and my plug and play theory?
 

pnwboat

Rear Admiral
Joined
Oct 8, 2007
Messages
4,251
Re: Need Help With Force Motor

It should be pretty much "plug and play". Compression sounds good. I would check that out once you get it assembled on you leg.

You can soak the flywheel key with some WD-40 for a while and then take a small screw driver the same width as the slot in the flywheel. Use a hammer and tap the screw driver down so that you're driving it underneath the flywheel key.

You can also take the hammer and tap lightly on one end of the key. Don't hit it too hard as it can deform the key. Once you break the key loose from the rust, it will come out pretty easily.
 
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