OMC 460 7.5L needs timing info

baykrboy

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Re: OMC 460 7.5L needs timing info

Hey guys I have an update,
I took the boat out this morning and after rebuilding the 4160 Carb I got it running. I set the timing and tried to open it up but it would only give me 3900 RPMs. I reset the timing to what I think it was at prior and got it to go to 4600 RPMs and it flew. I was psyched!!!! Once I let off the throttle I noticed it laboring and then I tried to open the throttle again and it would only do 3900ROMs again and then would surge and die and surge and die again. If I lower the throttle to 2000 RPMs and take the load off it ran a bit rough. Full tank of gas and it is good! Any ideas? I am getting desperate and thinking about calling in a mechanic but I know what they charge and don't have the $$$$$. Thanks!
 

HT32BSX115

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10,083
Re: OMC 460 7.5L needs timing info

Did you find a new fuel pump? Where did you get it and was it OEM or Sierra?(Mine is ok right now but it would be nice to know where I can find a spare)



It really sounds like you might have a problem similar to what I had with the vacuum leak.....I'm assuming that you have checked your distributor over closely and it's not worn out, the springs and counter weights are correct etc? (You can take the distributor to an auto electric place and they can "spin" it to determine if the advance curve is correct)

Most of the advance should be in by 2000 RPM or so...

Also, the service manual talks about problems with the PCV system.( PCV valve on the starboard valve cover)

If you have even a little vacuum leak it will lean out and you'll lose power.
 

baykrboy

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Re: OMC 460 7.5L needs timing info

The fuel pump I purchased ia an electric one that is made by Carter. I mounted it and keep the lines and connection wrapped up in the event of an emergency. If you are looking for a spare OEM one keep an eye out on ebay. I see them there every once in a while.

I think that I am going to break down and call a pro. The season is coming to a fast end and I have wasted a month already with this issue. I will keep you apprised of any updates. Thanks for all your help!
 

baykrboy

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Re: OMC 460 7.5L needs timing info

To all,
Another update on the situation. Tonight I went down to the boat and readjusted the floats, reset the timing, and adjusted the air/ fuel mixture and the boat performed great except for having a bit of trouble planing off. It seemed as if the drive wasn't all the way in the down position. I did however get it to plane and it flew!!!!! Once I down shift to 2500 or 3000 RPMs it has a hard time planing off again. My buddy sugested that we check the pitch on the prop and also the trim and tilt motor as we can't seem to get the drive up or down at this point. I will try again tomorrow night to see what of anything I could do. If anyone has the correct type(Pitch and diameter) of prop I need I would appreciate it. Thanks!......getting closer and I might even get to use it before the time comes to take it out of the water.....
 

Boatin Bob

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1,858
Re: OMC 460 7.5L needs timing info

Can you hear the trim motor at all? If not check the fuse, it has a big 50 amp glass fuse inside black rubber inline fuse holder, there are 2 of them on top of the engine near the rear wiring harness, 1 is for the trim, the other is for everything else on the engine. For the prop...just a guess but I would think something like a 14 1/4 x 23 pitch would be a good place to start.
 

baykrboy

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Re: OMC 460 7.5L needs timing info

Yes I can hear the trim motor when I push the toggle down but nothing on the way up. No sound no noise either. I asm thinking that it has to be electrical but need to investigate the troubleshooting steps. I am going to research my owners manual and the Selock book for info today.
 

baykrboy

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Re: OMC 460 7.5L needs timing info

Hey all,
I have great news!!!! I got it working again!!! It was the fuse. The fuse wasn't blown but the holder it resides in was slightly corroded. It was enough to keep it from working though. I will be taking it out tomorrow to test the RPMs and acceleration etc. Wish me luck. I knew I would get just in time for hurricane season :(
 

baykrboy

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Re: OMC 460 7.5L needs timing info

hey all, I'm back again!!! The boat is timed perfectly and sounds great!!!! I have one issue though. I am still backfiring through the carb. I rebuilt the carbs and replaced plugs, rotor, condenser, points, wires etc. This is the only issue. I have a feeling it is a carb issue but can not for the life of me figure it out. Any ideas??? I am able to get the boat to 4100 RPMs then it planes and after about 2 minutes it begins to throttle down to 3100 RPMs and then if I crank the throttle to WOT it backfires through the carb. Need help. Thanks!
 

baykrboy

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Re: OMC 460 7.5L needs timing info

I know the feeling!

I never did learn to type! I have to look at the keyboard and STILL go thru numerous editing sessions to get it right! (and, of course I STILL screw it up!)



Baykrboy,

The numbers *SHOULD* look something like this:



30 I I 20 I I 10 I I 0 I I 10 I I 20 I I 30 <viewing it from front of engine> You may have to scrape and sand to see it well.

To the left of "0" is AFTER TDC to the right (of zero) is BEFORE TDC

number 1 spark plug location is marked on the intake manifold. (It's front, vessel, starboard. (If you're kneeling in front of the engine it'll be next to your left kneecap!)


Just to make sure that I am reading this correctly.
30 I I 20 I I 10 I I 0 I I 10 I I 20 I I 30 <viewing it from front of engine>
So I will crank the engine to ensure that the #1 cylinder is at TDC then I will mark the CAM at the 10* mark on the right - that is depicted above. Correct?
 

HT32BSX115

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Re: OMC 460 7.5L needs timing info

Hey! You're back! You still have that thing?:eek: (sorry!:D)




You want to mark the crank shaft harmonic balancer with a little white paint at the 10 degree spot.

Set the timing at 10 degrees BTDC.

You do have an OEM service manual?


If you cannot get it to turn at the correct WOT RPM you may either have a waterlogged boat, wrong prop, flat cam, or a worn out engine. If you haven't checked the compression, now might be a good time. I got 155-165psi on mine with the flat cam! (I didn't open the throttle while cranking either!)


Cheers,

Rick
 

baykrboy

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Re: OMC 460 7.5L needs timing info

Yes, I am back. I think that I just realized my issue as I was rereading the postings. I was setting the Timing at 10* ATDC instead of BTDC. I will go down to the boat this evening to ensure that it is correct. My engine if your is the same, when running the cam rotates clockwise as you are facing the engine correct? If so, then I definately mis timed the engine :(

Hey otherwise everything is going great.
 

HT32BSX115

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Re: OMC 460 7.5L needs timing info

Yes it does. I think all of them do. My 454 turns CW also.

10 ATDC would make it run pretty slow. If you go too far the other way it'll ping like a son-of-a-@#$%*&!!



Yes, I am back. I think that I just realized my issue as I was rereading the postings. I was setting the Timing at 10* ATDC instead of BTDC. I will go down to the boat this evening to ensure that it is correct. My engine if your is the same, when running the cam rotates clockwise as you are facing the engine correct? If so, then I definately mis timed the engine :(

Hey otherwise everything is going great.
 

Don S

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Re: OMC 460 7.5L needs timing info

Instead of trying to figure out which is ATDC and BTDC, why don't you just read it off the pulley..... It says it in plain english ya know. You don't even have to hope you explained it right.
 

HT32BSX115

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Re: OMC 460 7.5L needs timing info

That is WAY TOO easy!!.......................So Don, when are you gonna change your location in your profile?.............. ^







Instead of trying to figure out which is ATDC and BTDC, why don't you just read it off the pulley..... It says it in plain english ya know. You don't even have to hope you explained it right.
 

Don S

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Re: OMC 460 7.5L needs timing info

So Don, when are you gonna change your location in your profile?..............

When I don't own a home in Ketchikan........
 

baykrboy

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Re: OMC 460 7.5L needs timing info

ok guys here is the deal. I removed all the plugs and cranked the engine and got sprayed like a bandit with water. Cranked it until it was all out. The replaced the plugs because the mechanic I used installed the wrong ones as well as broke an ignition wire. So yes I replaced them too. Now no more water, new plugs, wires, cap, rotor, condenser, and points. I am charging the batteries this evening and wil finalize the work tomorrow night.

Just an FYI. I would read the pulley for the timing marks but unfortunately the pulley is so rusty I can't see the marks and i tried to sand it down also. The engine does crank clockwise when facing the engine. I hand cranked the #1 piston to TDC so I am ready to go when I get there tomorrow with newly charged batteries.

Let me know if there is anything else I should look for having had water shoot out of the spark plug holes. I did have a lot of water in my gas at the beginning of the year and had to drain the tank and start with fresh gas.

Thanks all!!!
 

HT32BSX115

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Re: OMC 460 7.5L needs timing info

Ah.....Water in the gas usually doesn't cause water in the cyls....


If it was all the cyls....then someone might have left the hatch open in a rainstorm.

Otherwise it could any number of things like cracked Exhaust manifolds, risers/elbows(gaskets), head gaskets, cracked block/heads the list goes on.

Is it closed cooled or raw water?
 

baykrboy

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Re: OMC 460 7.5L needs timing info

Raw Water. Quick question for you. I see that you have replaced your original 460 with a 454/Bravo III how expensive was that and did all the mounts and everything line up or did you have a "boat load" of mods to perform?

Pardon the Pun. :)
 

HT32BSX115

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Re: OMC 460 7.5L needs timing info

Well, It depends.


I found a 97 454 (122hrs since new) Bravo set up from a boat that was damaged in a windstorm (tree fell on the front of the boat, total loss etc)

I got the whole package for $5k (If you find one for that much buy it)

The easy part is getting the boat ready to accept the Bravo. The transom cutout is the "same" (although you need to drill 2 additional holes.....Bravos have 2 additional studs vs a Kobra)

You need to move the front engine mounts about 2 or 3 inches forward. You use the Mercury mounts.....toss the OMC mounts.

I changed the complete harness and completely rewired everything and re plumbed the fuel system. ......although it appears that you *could* use the original OMC harness......there's a couple of additional wire in later Bravos engine harnesses for the alarm and a couple of other things......you could probably run those additional wires separate. I wanted the newer harness and I also replaced the OMC control with a new Teleflex CH-1700 control quadrant.

You need new (Mercury style) control cables.

You might be able to use the OMC trim pump but I wouldn't....

I also did a bunch of fiberglass work in the transom area and the whole back of the boat, sanded it all down and primed it and repainted everything in the back with Bilge Kote. It all looks new now. I am pretty particular about stuff like this I like everything to be perfect so it always takes me longer to do everything.....I'm glad I'm not paying myself!

I had some Transom issues that took me quite a while to fix. I had to wait quite a while to dry it out completely. It was pretty saturated with water and oil (well preserved though....no rot!!!) I used MAS epoxy and milled fiber glass to fill the lower transom in and seal everything up. I then used a few layers of fiber glass on the transom to clean it all up. Four Winns did a terrible job in the transom area!


I wouldn't call this a difficult job but it is a tedious job.

If your engine is trashed.....It's probably not worth rebuilding it since you're done if you crack a manifold or spin your coupler.

I don't think you can buy new manifolds. I know you cannot buy a coupler.....anywhere unless its out of a wrecking yard....then you get one that's as good as the one you are removing.

I sold mine on ebay for $200......I saw a set of Exhaust manifolds on ebay sell for $400!! I still have mine and that's where they're going. In fact, I still have about everything except the engine.

It's all going on ebay after a local guy picks it over for his boat.

Anyway there you go. The Bravo swap is the best choice in my opinion.

I even considered new Volvo and Merc. Big BUCKS. $16,000- $25,000

I also considered used Volvo. Nothing wrong with Volvo except if you do a search on ebay for example, in Boat Parts, for volvo and Merc.....On average you get 3 to 4 TIMES MORE Mercruiser used parts than Volvo. Maybe that means the Volvos break less often.......nah....not 4 times less often!

If you have a big cruiser consider a Bravo II. They're heavy duty.

I think your boat is pretty big. You'd want a 454 or a newer 383 maybe. Mine is a carbureted 454. I thought about an EFI model but they are more money, and this came up first. You could also consider a 383 EFI since they use a small block and it might be more efficient. Certainly lighter.

Your OMC was rated at 335 or 340 HP....Crankshaft. The newer engines/drives are rated at propshaft hp. so you should get similar performance.

Anyway good luck. It's a big decision but I think it's worth it.



Rick





Raw Water. Quick question for you. I see that you have replaced your original 460 with a 454/Bravo III how expensive was that and did all the mounts and everything line up or did you have a "boat load" of mods to perform?

Pardon the Pun. :)
 

baykrboy

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Jun 23, 2006
Messages
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Re: OMC 460 7.5L needs timing info

Rick,
First let me say a word of thanks for all your assistance. I am going to check out the boat this evening to see if I can get it started again. I will then remove a few plug to see if there is still water getting in. If not, then I will pour a little marvel mystery oil the cylinder to help with any damage with the salt water that was in there. If I am still getting water then I will remove the manifolds and replace. I fould a place that has a set @ $400 a piece. Thanks again for the help


Ken
 
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