Re: Pull starter on Chrysler 6HP.
Hi Franki -- sorry to hear about the trouble. There is a blowup in the Intertec "Old Outboard Motor" (vol. 1), and I think in the Clymer manual for Chryslers. Unfortunately, I don't have a working scanner or I would try to send a copy. The blowup might not be all that much help, though.<br /><br />It sounds like the bottom of your spring is not connected to the spring retainer. There is a vertical end of the spring pointing downward that fits into the hole in the plastic retainer. When the spring is inserted, the end sticks out slightly below the bottom of the retainer, and there is a tiny brass clip that is crimped on after insertion to hold the spring in place. Actually, I think the spring would stay in the retainer without the clip as long as you have inserted the end through the hole. The lower bracket then fits up in place on the spool, and the pin on the bottom of the lower bracket rides in the slot on the bottom of the plastic retainer.<br /><br />With starter assembled (including the pinion pin through the spool up at the top, and the screw in place to hold the pin), you should now be able to wind the spring by using the bottom bracket sort of like a key. I did it with the rope fully wound around the spool. Two or three turns is probably enough -- I think in a clockwise direction (same direction as the spool turns to rewind the rope, I think). The spring should now be wound -- can check by pulling the rope out a little. If it seems too loose, give the lower bracket another turn.<br /><br />I did this with the top bracket of the assembly loosely in place on the powerhead. When the tension was set, all I had to do was attach the lower bracket (get in the outside screw, and it will be stable.) You might be able to do it holding the starter to the workbench, and then transferring the whole assembly to the block. You also have the rope to contend with, though, and if you let go of it during the process the spring will probably just unwind. (The starter rope handle in mine stays inside the hood up above the carburetor, so it's a little different than the kind (probably yours) that runs through the lower cowling.)<br /><br />Hope you can get it to work.