Rookie question.

ksubigbuck

Petty Officer 2nd Class
Joined
Aug 18, 2006
Messages
180
Hey fellas...got a couple of easy ones for you regarding a '89 Johnson 9.9.

First, how do you remove the gear case fill and drain screws? When I tried I bent my two largest screwdrivers.

Second, should I be using a certain type of gear oil? I purchased some pennzoil 80w 90. It seems to be pretty universal.

Thirdly, does anybody know the spark plug gap on this motor? I am waiting on a manual to come in from my local dealer, but am wanting to do some maintenance in the next couple of days.

Thanks for the help,
Hunter
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: Rookie question.

i don't have a manual for that motor so i don't have the correct gap, and i not going to guess. it takes a big long wide bit screw driver, (lowes & HD $5.00) also go by a dealer and pick up some new washers for the plugs, they are the #1 reason for water intrusion into the lower. 80/90 will work but not the best, the best is 80/90 outboard lower unit oil, has additives for water intrusion.
 

rickdb1boat

Supreme Mariner
Joined
Jan 23, 2002
Messages
11,195
Re: Rookie question.

In addition, the plugs are champion
QL77JC4 at a recommended gap of .030. I would gap them a bit wider at .035 for better low speed and idle performance. It will not affect top end running. If the screws are really stuck, get yourself a handheld impact driver to get them out. It's the type that when you hit it with a hammer, it turns the screws out. Make sure to use a tight fitting screwdriver bit in it. High viscosity lube is available at Walmart and other marine stores..
 

ksubigbuck

Petty Officer 2nd Class
Joined
Aug 18, 2006
Messages
180
Re: Rookie question.

Thanks for the replies guys. I'm gonna check out the impact screwdriver. I forgot to mention that the Pennzoil 80/90 I bought is lower unit oil. I will however, have to get some new plug washers.

Thanks again,
Hunter
 

iwombat

Captain
Joined
Jul 12, 2006
Messages
3,767
Re: Rookie question.

Tip: Buy at least 2 extra washers. It'll save you a trip to the store the next time you want to change the lower unit oil. Extra sets are way cheaper than gas.
 
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