stringer strengthening Q`s

Muzzytt

Cadet
Joined
Jul 30, 2008
Messages
14
Hi all I had an idea after reading someone making stringers out of fiberglass only..

I was going to replace the floor on my 5.7 mtr boat and thaught wile I am there I would like to add some insurance by strengthening the existing stringers by laying extra glass to the whole area..

What I would like to know is this a viable alternative to ripping the whole lot out ? or is this just a waste of time...

thanks

Muz
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: stringer strengthening Q`s

if you have rot, get it out, will never dry out, and why carry extra weight.
 

btbldr2

Cadet
Joined
Oct 23, 2009
Messages
15
Re: stringer strengthening Q`s

Hi all I had an idea after reading someone making stringers out of fiberglass only..

I was going to replace the floor on my 5.7 mtr boat and thaught wile I am there I would like to add some insurance by strengthening the existing stringers by laying extra glass to the whole area..

What I would like to know is this a viable alternative to ripping the whole lot out ? or is this just a waste of time...

thanks

Muz

Stringers can be fiberglass only (eg. heavy fiberglass laid over a foam core - weight penalty). Personally, I never change engineering specs on my own (if it HAD natural lumber w/ thin glass walls, it got N/L with thin glass walls, etc.) after all, all the structural components were designed to compliment (work with) each other.
I have seen people on some forums (even this one) advise the use of plywood for stringers... how ignorant can you get? Absolutely NO boat manufacturer, or even home DIY boat building plans I've ever heard of allow the use of plywood for stringers. For the obvious reasons, which is why you'll never see plywood allowed for use as a structual component such as stringers in boats, joists or trusses or headers in homes, etc. etc..
To use plywood, to replace natural lumber for stringers without the addition of stiffeners and lots more fiberglass is just plain stupid for anything that will see rough service (great lakes, the gulf, the ocean, etc.) I would say ok for low power river or inland lake service (reluctantly and with reservations) but the best thing you could probably do, is refit just the way it was originally.
When you start messing with different materials and layouts, you must take into consideration many factors such as the original LCG, deadrise, etc., otherwise when you're done, you may end up with something you don't like at all, or worse, may even present a danger to you and anyone around you.

I know, in the end, cheapest - easiest - most convenient, always seem to win out. See it here and other forums too. I just can't believe there is not a knowledgable moderator on any of these forums to point out unsafe advice when given. I suppose, in the end the good outweighs the bad?

Best of luck to you with your resto...

Whatever you do, best of luck.
 

madgadget

Petty Officer 1st Class
Joined
Sep 28, 2009
Messages
281
Re: stringer strengthening Q`s

newbie here to boat restoration, but why is a good quality marine ply not suitable for a stinger?
 

Bob_VT

Moderator & Unofficial iBoats Historian
Staff member
Joined
May 19, 2001
Messages
26,065
Re: stringer strengthening Q`s

Marine plywood or exterior plywood will work fine if properly installed.

Plywood is indeed used by many manufacturers and has been for many years. The secret is to duplicate your original dimensions and seal up properly. The primary failure in stringers and transoms is rot. Rot due to improper sealing and boats that were built with a planned obsolescence in mind.

Google the use of plywood as stringer in construction and you will see many results relating to boat building and yes plywood even being used in home construction.

Read through our threads on stringers. All of our moderators are knowledgeable ;)
 

btbldr2

Cadet
Joined
Oct 23, 2009
Messages
15
Re: stringer strengthening Q`s

Marine plywood or exterior plywood will work fine if properly installed.

Plywood is indeed used by many manufacturers and has been for many years. The secret is to duplicate your original dimensions and seal up properly. The primary failure in stringers and transoms is rot. Rot due to improper sealing and boats that were built with a planned obsolescence in mind.

Google the use of plywood as stringer in construction and you will see many results relating to boat building and yes plywood even being used in home construction.

Read through our threads on stringers. All of our moderators are knowledgeable ;)

I apologize, I should have been more specific. I meant plywood should not be used for stringers where lumber was originally used without additional glassing - I'm sure there may still be a few mfrs using ply for transoms, and while I am not familiar with all mfr's, the only plywood I've ever seen used in stringer construction was part of a boxed frame affair on a very large boat.
As for the "planned obsolescence" - first no one can offer materials not available yet, or so costly, that no one could afford them (yea there are carbon fiber race boats out there- go ahead and price one) - take a tour of a mfr... If you knew what you don't see (the testing that goes on with resins and coatings etc.) - The testing of materials and how we beat these boats with out-sized engines, skipped steps in fab, and anything else that "could happen" to assure that you get a quality product you can still AFFORD after it's done and still light enough to offer some kind of performance and economy there wouldn't be any complaints from anyone exercising reasonable care.
My boat is 40 years old and my last one was from the sixties also. (I won't mention the Thompson from the '50's I had before these)
And yes, I'd like to see the plans for a power boat other than a hydoplane that spec plywood for longitudinal stringers - manufactured, kit, or DIY. I think you may have confused stiffeners and bulkheads with stringers. As I said, you can use plywood, but why? You have nearly the weight of lumber or in many cases more, the need for way more glass, stiffeners, etc. - what's the point? Here's a few quotes taken from various boat building "bibles" and "authorities":

"Plywood plays an important part in today?s fiberglass boats. It is often used for bulkheads, doors and drawers, cabin soles, and bunk tops. The inherent stiffness of plywood panels makes them ideal for bulkheads that will be subjected to significant structural loads."

"Plywood doesn't have the same load characteristics as natural wood in tension, compression, bending, and shear. You would also have to account for a weight difference in the new design. Also that much ply (to build a stringer comparable to fir or larch) is going to cost a lot more than natural wood to achieve the same strengths."

I could give you many more, but that second one pretty much says it all.

This reminds me of when I first went to work for a boat mfr., I had always thought a transom could not be repaired.... That's dictated by insurance companies... but that's a whole 'nuther story.

In the end, if a mfr went to the added expense of using lumber for stringers and you you install something else, THE SAME WAY....

Sorry to get so long winded.
Again, my best to you.
 

Bob_VT

Moderator & Unofficial iBoats Historian
Staff member
Joined
May 19, 2001
Messages
26,065
Re: stringer strengthening Q`s

btbldr2 Welcome to iboats! If you would like to elaborate on these things you should start your own thread ;) we kind of "hijacked" this one.

My last hydroplane was built in the 60's and it was a Castenatta boat and every piece was had selected.... not a practice for the "mass production" of todays standards...... even the old Thompson's or Lymans used solid wood ....however the wood was usually not hidden w/o drainage below decks and was not as prone to rot.

Once again.... Welcome ;)
 

btbldr2

Cadet
Joined
Oct 23, 2009
Messages
15
Re: stringer strengthening Q`s

Thanks for the welcome aboard.
Sorry about the hijack thing.

May there always be wind in your sails...:D
 

ondarvr

Supreme Mariner
Joined
Apr 6, 2005
Messages
11,527
Re: stringer strengthening Q`s

For a very long time there was little or no "engineering" done on most production boats, they were just built to a design dreamed up in some guys head. The components used were what was convenient, lowest in cost, or what he was familiar with. They may have used plywood, dimensional lumber, foam, just glass, old diapers, it all worked.

As engineers became more involved (late 80s early 90s) products were spec'd for use in each application for a particular goal, most of the products used were still the same, they were just spec'd to achieve this goal. That objective may have been cost, strength, weight, sex appeal, design layout, etc.

Few boats made today use the ?best? products, methods, designs, etc, its all a trade off when it comes to cost of the finished unit.

Plywood is one of the more common materials used in fiberglass production boats, its easy to work with, low in cost, has many uses, is strong and it works very well as a core in a stringer.

Now back to the OP question, yes you could glass over the stringer to strengthen it without removing the wood, its not the best idea though.

I will be rebuilding a 21? boat soon and won?t be using anything as a core, the stringers will be hollow with holes to help drain all the water away. The stringer will be slightly heavier, but I will never have a problem with it in the future.
 

ondarvr

Supreme Mariner
Joined
Apr 6, 2005
Messages
11,527
Re: stringer strengthening Q`s

I copied this from a PM sent to me so it could be discussed in the open.
----------------------------------------------------------------------

Rebuuttal


Quote:
For a very long time there was little or no "engineering" done on most production boats, they were just built to a design dreamed up in some guys head. The components used were what was convenient, lowest in cost, or what he was familiar with. They may have used plywood, dimensional lumber, foam, just glass, old diapers, it all worked.

As engineers became more involved (late 80s early 90s) products were spec'd for use in each application for a particular goal, most of the products used were still the same, they were just spec'd to achieve this goal. That objective may have been cost, strength, weight, sex appeal, design layout, etc.

Few boats made today use the ?best? products, methods, designs, etc, its all a trade off when it comes to cost of the finished unit.

Plywood is one of the more common materials used in fiberglass production boats, its easy to work with, low in cost, has many uses, is strong and it works very well as a core in a stringer.
-----------------------------------------------------------------------

Hello, my name is XXXX and you wrote the above as some kind of reply in a thread about stringers. I sincerely hope you don't actually believe what you wrote - Just for your info:
The real engineering of modern style water craft started back in the 1500's in England, by the 1800's there were well established criteria for the proper displacements, draft, etc. and construction and design of manufactured boats (Original manufacture started with government fleet vessels). Since boats are the earliest form of transport going back before , I assume that is what you meant by a long time. You seem to be mixing home-builts tech with manufacturing tech.
Also, for your info, NO boats in manufacture for the public today use the best available materials - they'd have to be brain-dead to build such a boat as none but the VERY wealthy could afford one.
You either don't know what you are talking about, especially when referring to plywood use in mass MANUFACTURING today or you are purposely misleading folks just to forward your own personal opinions. I never said plywood couldn'd be used for a CORE - That was not the question, it was STRINGER material not core material. You can use foam (or lead even)
---------------------------------------------------------------------

My Reply

We aren't discussing sailing ships made more than a century ago, we're discussing Fiberglass runabout production boats that took off in the 60s and 70s. Few engineers were involved in designing these boats, most were copied or thought up by some guy with an oversized garage and the desire to build a better mouse trap. They built a boat and if it broke they made that area a little thicker, they used whatever was handy, ply, dimensional, cardboard, glass, or whatever they could find that would reinforce the hull. These small builders popped up all over the country. It wasn't until later when some of these companies grew larger that engineers were hired.

As far as ply being used today, yes many F/G boat builders use it everyday for stringers, bulkheads decks, backing plates, etc, it was the mainstay of the industry for a very long time.

How do I know this.....I've been working on, or building boats since the mid 60s, I was in those conversations of "how do we build this to be strong enough". Now I'm in the plants that build these boats every week, so I see exactly what's used and how they do it.

Building hand crafted wooden boats is a whole different ball game and the type and style of wood is very important. With the type and style of boats being rebuilt here, the wood is of far less concern.

[qoute]"I never said plywood couldn'd be used for a CORE - That was not the question, it was STRINGER material not core material. You can use foam (or lead even)"

That's all we're talking about here, plywood as a core for the stringer.
 

madgadget

Petty Officer 1st Class
Joined
Sep 28, 2009
Messages
281
Re: stringer strengthening Q`s

What type of "natural lumber" would you recommend for stingers?
 

BobsGlasstream

Commander
Joined
Sep 11, 2009
Messages
2,128
Re: stringer strengthening Q`s

Hello all,
I find this discussion very interesting.
I built a new house a few years ago and the builder recommended engineered wood instead of solid wood for many of the structural elements due to the strength properties being better.
My boat built in 1988, while it is old, it's not from the stone age and the manufacturer used plywood for the stringers bulkheads and transom. I have also seen a lot of production boats built in the last 10 years using the same materials. I agree with ondavr, not that my opinion really counts, but it does to me. That's my 2 cents worth.
Have a great day. :redface:
Bob
 

bigredinohio

Chief Petty Officer
Joined
Jun 18, 2009
Messages
604
Re: stringer strengthening Q`s

Checkmate used 3/4" plywood for stringers in their boats although they do have balsa cored halls.
 

Bob_VT

Moderator & Unofficial iBoats Historian
Staff member
Joined
May 19, 2001
Messages
26,065
Re: stringer strengthening Q`s

.............. Absolutely NO boat manufacturer, or even home DIY boat building plans I've ever heard of allow the use of plywood for stringers. For the obvious reasons, which is why you'll never see plywood allowed for use as a structual component such as stringers in boats, joists or trusses or headers in homes, etc. etc..

:eek: Maybe we have all been working on counterfeit boats and cheap houses:p
 

HVAC Cruiser

Lieutenant
Joined
Sep 12, 2009
Messages
1,254
Re: stringer strengthening Q`s

:eek: Maybe we have all been working on counterfeit boats and cheap houses:p

LOL Bob, Guess we need to tear down our homes and re-build :eek:
Microlam LVL Paralam pylwood I Beam Anybody? Better call the APA and let them know.
I think someone needs to re-open their engineering books and compare live and dead loads of engineered lumber as compared to dimensional lumber, not to mention the dimensional stability,lower deflection, higher sheer strengh etc..
Sorry, don't mean to hyjack I just couldn't just sit back and watch anymore
 

BobsGlasstream

Commander
Joined
Sep 11, 2009
Messages
2,128
Re: stringer strengthening Q`s

Alone with everything else, The engineered lumber allows you to bore larger hole to run pipes or whatever, then conventional lumber, At least that's what my building inspector told me. :confused: I figured he should know if anyone did. Oh did I mention the reduced noise from the increased stability as mentioned before by HVAC Cruiser
I will shut up now. We have strayed way off course for this thread.:redface:
Bob
 
Joined
Jan 31, 2009
Messages
68
Re: stringer strengthening Q`s

I've been where you are . I bought a boat that looked really nice and was told was in excellent condition. Before ever getting it in the water I spent $2000 to have the motor completely overhauled. The motor is a 1967 Evinrude Starflite 80. Runs like a champ now . After a few fishing trips on the lakes around here I noticed an ever worsening crunching sound under foot in 2 areas of the deck. The boat is a 1977 Glastron Sportster, 16'. I pulled up the carpet in those areas expecting to replace a little plywood and be done with it. WRONG. The plywood was so rotten I could just rip out chunks with my hands. My mechanic told me to replace the deck and stringers. Never tackled a job anything like this before, but at this point I was committed. I cut out the fiberglass all around the inside perimeter with pnuematic cutting tool and removed all plywood. I left the old stringers in place (1 down the keel, 1 on either side 1/2 way between keel and side of hull) as they weren't totally rotted out. The original stringers were pine, and plywood deck was 1/2" plywood. I bought red oak to make new stringers and 3/4" marine grade plywood for new deck. After cutting and shaping stringers to fit in place I treated all the new wood to waterproof it before installation. Mixed fiberglass resin, then diluted it 50% with acetone to allow it to penetrate into the new wood, and treated the old stringers as well .I applied 4 coats to completely seal and coat wood. Pulled out all the old open cell foam from the hull (it was all waterlogged and weighed a ton ), bought twice as much new foam, closed cell to prevent waterlogging. Installed the foam, and bolted new stringers to old ones, sandwiching the old ones with new on either side, Useing stainless steel bolts. Screwed down new decking with brass screws. Applied new fiberglass cloth and resin to seal down new deck and form it to the hull. Bought new high quality outdoor carpeting and glued it to the new deck, using a roller to get it smooth and even. Then installed new high end pedestal seats fron Cabela's to replace the original back to back lounge seats. Since then I have also added a new bimini top, Minkota Edge 50# thrust trolling motor, marine band radio, Sirius satellite radio, Eagle 320c depth/fish finder, compass, submersible fishing lights, dual batteries on a 1/both/off switch, fishing rod storage tubes for 8 rods, motorcycle headlights for night time operation, interior cabin lights on both sides of boat, and a solar battery charger to keep batteries full charged at all times. I did all the work myself (except the motor overhaul ) over a period of about 5 months last winter. I love the end result . I get constant compliments on the boat , it looks brand new , and runs like it too. It was a lot of work, but for me it was well worth it. Don't hesitate to ask me for any advise or help you would need should you decide to rebuild your "good bones" boat. Happy fishing.

Allen
 

Ricky1979

Seaman Apprentice
Joined
Sep 7, 2009
Messages
37
Re: stringer strengthening Q`s

Stringers can be fiberglass only (eg. heavy fiberglass laid over a foam core - weight penalty). Personally, I never change engineering specs on my own (if it HAD natural lumber w/ thin glass walls, it got N/L with thin glass walls, etc.) after all, all the structural components were designed to compliment (work with) each other.
I have seen people on some forums (even this one) advise the use of plywood for stringers... how ignorant can you get? Absolutely NO boat manufacturer, or even home DIY boat building plans I've ever heard of allow the use of plywood for stringers. For the obvious reasons, which is why you'll never see plywood allowed for use as a structual component such as stringers in boats, joists or trusses or headers in homes, etc. etc..
To use plywood, to replace natural lumber for stringers without the addition of stiffeners and lots more fiberglass is just plain stupid for anything that will see rough service (great lakes, the gulf, the ocean, etc.) I would say ok for low power river or inland lake service (reluctantly and with reservations) but the best thing you could probably do, is refit just the way it was originally.
When you start messing with different materials and layouts, you must take into consideration many factors such as the original LCG, deadrise, etc., otherwise when you're done, you may end up with something you don't like at all, or worse, may even present a danger to you and anyone around you.

I know, in the end, cheapest - easiest - most convenient, always seem to win out. See it here and other forums too. I just can't believe there is not a knowledgable moderator on any of these forums to point out unsafe advice when given. I suppose, in the end the good outweighs the bad?

Best of luck to you with your resto...

Whatever you do, best of luck.

Plywood is used in structural building in coastal areas all over. They are known as laminated beams. It is just a lot of plywood.
 

Shife

Chief Petty Officer
Joined
Oct 22, 2009
Messages
404
Re: stringer strengthening Q`s

Stringers can be fiberglass only (eg. heavy fiberglass laid over a foam core - weight penalty).

I'm curious as to why you would say that using a foam core would result in weight penalty?

I may not do this for a living, but I'm well experienced in composites including foam, balsa, and nomex cores, along with vacuum bagging, carbon fiber, and prepreg. Using foam (kledgecell) and glass I can create a stringer far stronger and much lighter than one made from oak.

Much of what you have posted seems... well... a bit odd.

Plywood boats have non-stop circumnavigated the globe. For a time resin coated plywood was the bee's knees for the offshore sailboat racing scene. The advent of fiberglass and exotic cores has brought forth what we now see as common place today.
 
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