Re: Stuck Bolts
Back on topic;
So, I?ve been busy with work and stuff, but I wanted to update at least one of my posts to reflect current information.
So far this project (removing the bolts) has been a success. Not without some blood.
I had to employ the following tools in no certain order:
Grinder (both cut-off wheel and grinder)
Selection of hammers.
Brass drifts.
PB Blaster
Motor oil.
MAPP gas torch.
?? drive socket with 2 feet of rigid conduit cheater bar.
24? pry bar
Several drill bits, which are no longer living.
2 x 4 piece of wood for the skeg to ride on while I finessed the power trim to take the weight load off the bolts.
The first bolt I got to spin. After lubricating the hell out of it, I was able to punch it out.
The second bolt the head snapped off. From that point it was a long, hard fought battle (including removing the tilt cylinder which I am happy has no leaks) to get the son-of-a-gun out. Suffice it to say that after employing all of the aforementioned tools, the bolt holes are clear.
The material inside the holes looks to be ok and is dry. I will be packing the holes with a resin/glass cotton mixture to be re-drilled later. I will be glassing the depressions and cracks that were evident behind the old fender washers and marine-texing over that. I will then be employing a 3/8? sheet of solid aluminum to reinforce the transom where the motor attaches. I?ll be using Sikaflex for all the sealing and using stainless steel hardware as opposed to the freaking GALVINIZED crap that I had to fight to get out.
Perhaps in the realm of this same project I will also replace the lower motor bolts as they are rusted to hell.
Where can I source a couple of 5? x ?? stainless steel hex bolts and associated hardware??