Transom Leaking-Please Help!-

tank1949

Lieutenant Commander
Joined
Apr 4, 2013
Messages
1,911
That's an interesting question... I really don't know. I haven't read too many threads here where that gasket was the culprit. If it fails that much, I'd be surprised that Mercruiser still uses that design. I do know that anytime I see sealant around the gimbal housing, I've always assumed it's a half-baked attempt to solve a leak caused by a bad transom.

It would be interesting to hear how many people routinely use some kind of sealant between the transom and that gasket.

Most transom are not perfectly flat. I believe MC allows 1/8" difference (total) on I/O holes. Many people don't really take into consideration the enormous strain V8 i/os or OBs put on transoms. I have a friend whose transom flexes with his 200+ HP Yamaha. The boat is a 1992. Water comes out of some of screw holes. I fear he is living on borrowed time. But, he is always poor-mouthing me about getting it fixed.

The MC design is simple, effective and inexpensive, but every gimbal housing that I have pulled, the gasket has been flattened and lost its elasticity. I have also examined other gimbal houses from friends, etc. , that were flattened. I suspect that MC doesn't worry about it after the sale. Remember! They sell replacement parts. The gaskets are also somewhat difficult to keep in gimbal grove while attaching to a transom w/o some sort of caulk, sealant, etc.

Bleach will weaken or destroy pure silicon caulk. And, most of us use bleach to clean boats, especially in mildew ridden Florida. If you don't like the prospect of the laborious work required removing a gimbal housing later on in life that had 5200 holding the o-ring gasket in place, then use something less permanent. Any caulk applied around the Gimbal housing transom mating area looks like crap, but it will also give you a warm fizzy feeling of added protection. Good luck!
 

a8218

Seaman Apprentice
Joined
Jun 23, 2016
Messages
32
Yes, you can float the boat motorless. Problem is it won't sit very low since it will be light. Might keep the upper half of the transom high and dry ruining your test.

excellent point. i really just want to get that steering pin under water. which may be a challenge since its at the top. I have most of the transom assembled im going to give it a shot and through the outdrive on and see if somehow i can get the transom under water.
 

a8218

Seaman Apprentice
Joined
Jun 23, 2016
Messages
32
ok so I was just going over everything one last time and I think I may have messed up. I noticed this wear washer in this pic looks off. seems it should have been on top.

according to the drawing I found it showed it being on the bottom. now on the top I have .006 clearance. the book said anything between .002 and .01 was fine. The ****ty seloc manual I referenced from (its all I had to go by) mentioned a washer when it called out the clearance. I ignored the reference to a washer since the drawing didn't show one on the top.

When I took it apart the washer just dropped out and I didn't see where It came from exactly. I hope I don't have to take everything back apart but I will if I have to. ill wait for a reply before I do anything else. Thank you all for your help as well I greatly appreciate it.

The link for the drawing is found here, just take out the space
marineengine. com/parts/mercury_marine_parts/sn/0D754978/5010184ES/1017_30
 

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Rick Stephens

Admiral
Joined
Aug 13, 2013
Messages
6,118
Yup, goes in the top space. You should be able to get that pin out and reposition it without doing everything else.

Screen Shot 2019-07-21 at 5.54.43 PM.png
 

a8218

Seaman Apprentice
Joined
Jun 23, 2016
Messages
32
i could get it out but i couldn't get it on the top and still have the clearance. i had it set at .006". the wear washer was .02". i just pulled everything back off. luckily the seal is still reusable. it didn't tear any chunks out of it. is there typically that large of a gap on the bottom? im cleaning all te 4200 off of everything and going to put the transom back together hopefully for the last time.
 
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