Troubleshooting Alpha 1 gen 2 water intrusiona

m_steiger

Petty Officer 2nd Class
Joined
Jun 25, 2013
Messages
100
I have a leak somewhere in the outdrive and water is getting in and mixing with the oil. When I removed the outdrive, the driveshaft bellows was completely dry, not a drop of oil or water. I had separated the lower unit and tested it independently by using a vac line plug to plug off the port where the small o-ring goes beside the water pump housing. It held 11psi for the whole 2 hours I tested. I spun the prop shaft and shift shaft but not the drive shaft because I was and still am unsure whether it is supposed to turn clockwise or CCW. I thought great it must be confined to the upper unit most likely the 2 seals the the lower unit driveshaft slide through. After getting it put back together and pressure testing with soapy water, I have found that those two seals are not leaking. The leaking air sound seems to be coming from the water pump, however I can't fit my fingers in there to feel air or get a good look at where soapy water would bubble. Im thinking its a possible carrier seal below the water pump. What baffles me is that it held pressure when I had the lower unit pressured by itself but leaking in that area when I have them together. What do you guys think? Im overlooking something here. Maybe take the lower unit off, remove the water pump and then spin the shaft while spraying soapy water on the lower unit carrier seal?
 

m_steiger

Petty Officer 2nd Class
Joined
Jun 25, 2013
Messages
100
UPDATE----- Looks like that darn little o-ring was giving me trouble again. I used a roloc surface prep disk and cleaned both surfaces where that o-ring sits, applied aviation sealant to the o-ring and both mating surfaces. Took extra special care when putting both halves together, and have the pressure tester on it now pumped to 10psi. It has not dropped any so far in the past 20 minutes, when before I could not even get it to build any pressure when both halves were together. Lets hope its good to go.
 

alldodge

Moderator
Staff member
Joined
Mar 8, 2009
Messages
42,548
Sounds like you fixed the problem, good to hear.

As for the drive shaft rotation, the standard engine rotation is LH or CCW facing the flywheel (rear of engine). So far as which way to rotate the drive shaft when it is not attached to the engine, it does not matter, CW or CCW will not effect the drive.
 
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