Re: what are you guys using. Poly or epoxy
I used epoxy because the Styrofoam boards would melt if regular resin is used. Epoxy resin does not melt foam. That is the ONLY reason I used expensive Epoxy. The hard top NEEDED to be made from light weight material. Ergo, the foam and epoxy fiberglass coating. Tough as nails, in fact, 4 years later, its still holding up like a champ. Did find a few spots where body filler bubbled and am currently working on those spots. (pays to wash, sand, wash, and sand more between coats of filler). The only problems i have had were just my own lack of experience.
FYI.... Foam: $50, Fiberglass: $35, High end body filler: $60. ........ Custom Cut 1/4" tempered glass windows.... $400-$600 .... Epoxy resin... $400. Add in the hardware, the stainless high end hinges, hooks, marine wire, lights, housings, etc. It probably cost close to $1800 bucks to do the hard top. But, it is well worth it. And no shop is going to build it for you for less.
BTW, the entire top only added 50 lbs to the total weight of the boat. But the wind does push it around when docking on a windy day.
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Check out the links in my signature for the hard top build. Not cheap, but cheaper than a custom shop.
Regards,
Mark.