1980 Rinkerbuilt Renovation (Paint and Powder)

brewern

Cadet
Joined
Dec 31, 1969
Messages
12
In the spring of this year, the admiral and I started looking for our first boat on a limited budget of $1500. We wanted a family boat which would accommodate tubing, skiing, 'boat in camping' and fun on the lake. After joining this forum and asking around a little, I quickly started looking for a runabout. A few more questions and this forum proved invaluable, as always!

I hadn't met Jas yet so I wasn't looking for a tinny :) , but I had followed several reno threads (with Frisco's being the first (thanks Jay)) and settled on a glasser.
A few thousand CL ads later, and learning more and more, I settled on a 1980 Rinkerbuilt Runabout with a 3.0 inline 4 cylinder and a SE106 lower unit. This boat had been garage kept it's entire life.

My son and I drove for about 3 hours to just north of Cincinnati, to pick her up. After getting lost and breaking down once (tensioner pulley froze up), I picked up my beautiful vintage Rinkerbuilt runabout. It was storming pretty badly, but he had every intention of taking me out on the lake before the bad weather hit. We hooked up the muffs, listened to her hum, put her in gear, shut her off, shook hands, traded the money, and my son and I drove off with our new boat! Yee haw! Happy day #1! ;)

120428_0003.jpg

I was driving a 1994 For Ranger at the time, and on the way home the transmission started to overheat causing fluid to leak and drip on the muffler. Whew! I got scared when I saw the smoke. But, I pulled over, let it cool, and slowly limped my way down I-75. We made it home, and the Ranger was fine, but I knew it was time to sell the Ranger.

It took a while, but bye-bye good ol' truck:
120502_0004.jpg

Hello Durango!
dd6.jpg

Now I've got the power to haul it anywhere! We scheduled our first camping trip to Laurel Lake, and off we went:

120602_0007.jpg

Loved it. The weather was beautiful and the boat was running great.... until the knocking and pinging started. :mad:

Instead of reliving that adventure here, read this:
http://forums.iboats.com/showthread.php?t=559821

Now that you're caught up.... I've decided to start this thread as I start renovating our boat, "A Dog's Life".

Rinker was actually known as Rinkerbuilt in the early years, but if you are interested in Rinker's, they are the same manufacturers.

My intent is not to do a full tear down and rebuild, but instead, just pull out the old carpet, reupholster, change gauges, new steering wheel, etc. Basically, just get her looking great again. I'm not sure if I'll be pulling the motor just yet, but I may very well have to. I'm no mechanic, but I have friends that can help out if I pay them in food and beer. :)
I think I'll Durabak the floor and maybe get snap in carpeting later.... but we'll see. That's much further down the road.

That's enough for this post....

'A ship is always referred to as "she" because it costs so much to keep her in paint and powder.'
- Chester Nimitz
 

brewern

Cadet
Joined
Dec 31, 1969
Messages
12
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

I had every intention of storing the boat in our garage, but with this being our first boat, I guess I didn't do my homework on that one! I simply assumed a 17' runabout would fit. DUH!

120428_0003.jpg

The garage is tall enough, but if I back it in there, the tongue sticks out about 2 feet! And see that wall in the garage? I guess the previous owner built his own little man cave in the garage, effectively turning a two car garage into a one car garage.
Over the summer, I decided to demo the wall to make room for the boat this winter.

And so the first step of the boat reno was decided:

2012-09-02_215301.jpg2012-09-03_205006.jpg

There's so much more room now! It's still a mess, but I'll clean it all up and organize it.
This week, the rains came in big time, and I couldn't stand the thought of our boat sitting out in the weather anymore. The tarps were getting thread bear, so while it poured outside, I organized the garage as best I could, and moved her in!

DSCN5849.jpgDSCN5851.jpg

It's a VERY tight fit!
But, she's inside now, and protected from the elements.

Let the paint and powder begin.
 

brewern

Cadet
Joined
Dec 31, 1969
Messages
12
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

Chapter 1:

Now that's she's inside, it was time to dry her out!

I pulled the engine cover and jump seats out, set up a fan and waited 2 days.

inDSCN5856.jpginDSCN5844.jpginDSCN5847.jpginDSCN5854.jpginDSCN5855.jpg

Waiting game.... and ..... she's dry now.
 

brewern

Cadet
Joined
Dec 31, 1969
Messages
12
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

Chapter 2:

Tonight I rearranged the garage a little to make more room, and then set to pulling out the seats and side walls.
I'm taking tons of photos and putting them into their proper 'chapter' folders, and bagging every screw and piece of hardware. I want this entire process very well documented, as I tend to forget things once I sleep...

Here's tonight's progress:

DSCN5875.jpgDSCN5891.jpgDSCN5921.jpgDSCN5922.jpgDSCN5923.jpg

If you've made it this far, thanks for taking a look. As I dive in head first, I look forward to the excellent advice from everyone here! Since Jas will be of such limited help on this project.... are you out there WOG? Ha!

And everyone else I've met here. Please, join in the conversation... I need all the help I can get.
For those of you in central KY, shout out! I work at EKU as a computer programmer!

So, I've found my first problem..... next post....
 

brewern

Cadet
Joined
Dec 31, 1969
Messages
12
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

I was able to remove most of the side boards (is that the correct term?), but the throttle control baffles me a bit. I was tired and didn't look too close, but before I break something, how do I separate the throttle control from the wooden panel?

helpDSCN5917.jpghelpDSCN5919.jpghelpDSCN5920.jpg

Many thanks!
 

Trooper82

Commander
Joined
Nov 21, 2011
Messages
2,648
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

Looks like a nice project...all this talk of I-75...3 hrs north of Richmond....makes me homesick...I am from that area originally...for the throttle control, looks a little different than mine, but I found a set screw that allowed the handle to be taken off, then some screw holding the backpart to the wood. Others may know those controls better and have a different option..Good Luck..I'll be following...
 

brewern

Cadet
Joined
Dec 31, 1969
Messages
12
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

Good to have you aboard Trooper82! Are you from Cinncinati originally?

For those of you that haven't seen my previous posts about the noise my engine is making, I'm posting them here just to make this thread more complete.

The dog's ears perk up @ 0:07 when the noise starts. I only hear the noise when the engine has a load on it. If I run it on muffs, there's no noise:


For all the gear heads out there, you can expect pressure test results soon.
 

brewern

Cadet
Joined
Dec 31, 1969
Messages
12
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

Another project on the to-do list is to cut the tongue and install a swing away trailer hitch.

As the video below shows, the tongue is really long on this trailer. With a swing away it should fit easily into the garage, and still have a vehicle in there. I have to address the brake line from the surge brakes.

 

mrdjflores

Lieutenant Junior Grade
Joined
Apr 1, 2009
Messages
1,169
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

Nice thread you got going here....and i'm like you....i forget things after i sleep, but i'm am not as diligent as you when it comes to sorting, bagging and tagging alot of my hardware.....they just end up in a bucket.

it's also nice to see another Kentuckian on here as well...

keep up the good work
 

jasoutside

Supreme Mariner
Joined
Dec 20, 2009
Messages
13,269
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

I hadn't met Jas yet so I wasn't looking for a tinny

A rather unfortunate turn of events ^^^:rolleyes:

Ah well, glassers need love too I suppose. If we absolutely have to anyway:p


:D
 

glnbnz

Chief Petty Officer
Joined
Oct 4, 2011
Messages
458
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

Signing on so that I can follow along with the progress :)

You have a fun project going on there good luck :)
 

brewern

Cadet
Joined
Dec 31, 1969
Messages
12
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

Nice thread you got going here....and i'm like you....i forget things after i sleep, but i'm am not as diligent as you when it comes to sorting, bagging and tagging alot of my hardware.....they just end up in a bucket.

it's also nice to see another Kentuckian on here as well...

keep up the good work

Thanks DJ! I just checked out your boat seat thread, and I might be visiting you before this is all over! :) My mom lives in Lawrenceburg and is going to lend (indefinitely) me her old all metal sewing machine. She says it over tensions at times and causes the thread to break. Hopefully that's something I can fix. I'm a long way from that step though.

A rather unfortunate turn of events ^^^
Ah well, glassers need love too I suppose. If we absolutely have to anyway

Hopefully I'll still have all mt digits when I'm done. :) Some day I'll get around to playing with reeveets! I showed the admiral some nice tinny's I'd like to have some day, and she wasn't impressed. :( She likes the sleak lines of the glass.... for now.

Signing on so that I can follow along with the progress

You have a fun project going on there good luck

Thanks glnbnz! Welcome aboard!
 

brewern

Cadet
Joined
Dec 31, 1969
Messages
12
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

I'm not where I can use Photoshop right now, so I wanted to post these pictures as a reminder to myself, and to get any advice...

My wife would really like a sun deck on the back for laying out or relaxing, or just to have more real estate available. And today, while already thinking about the next boat, and browsing CL, I found this picture:

2012-09-20_143643.png

Those jump seats are the standard ones I see at big box stores for pretty cheap, and I like that they fold down. It looks like that deck will also fold back so the seats can sit upright.

Of course, that's an outboard, and I have a I/O, but now the gears are turning. I wonder if I can somehow rig it so I can have my standard set up, or install an optional sun deck... the dog's would love it too. Has anyone seen a setup like this?

2012-09-20_143612.jpg
 

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,929
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

Got Your PM! Nice Boat!!! If she's been a "Garage Queen" then you'll prolly not have to many structural issues. What ARE your overall plans? The motor, IMHO, should be priority #1!!! The Merc is a Good motor so get it up to speed first. I'm not much of an I/O guy so I won't be much help there. If you have glassin' issues or upholstery or general fabrication details, I'll be glad to give you my 2? worth.

WelcomeAboard.jpg
 

brewern

Cadet
Joined
Dec 31, 1969
Messages
12
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

Got Your PM! Nice Boat!!! If she's been a "Garage Queen" then you'll prolly not have to many structural issues. What ARE your overall plans? The motor, IMHO, should be priority #1!!! The Merc is a Good motor so get it up to speed first. I'm not much of an I/O guy so I won't be much help there. If you have glassin' issues or upholstery or general fabrication details, I'll be glad to give you my 2? worth.

WelcomeAboard.jpg

Thanks for dropping by WOG! Yeah, she's been mostly a garage queen until this summer. I've had her tarped outside until recently, but it's been a fairly dry summer and I've kept a close eye on her. Unlike my neighbor, which inherited his bass boat in the spring and has let it sit out, uncovered, all summer, and only taken it our once. I can only imagine it will sit there all winter too...look in the background :facepalm:

2012-09-20_155541.jpg

As soon as I get the interior stripped out I'll be focusing on the engine. I want to get every wire exposed, traced, labeled and documented before I start in on the motor.

So, in no paticular order, my overall plans are to:

1) Strip out the interior
2) Gelcoat or Durabak the floor
3) Overhaul the engine as much as is needed (with the help of mechanic friend)
4) Reupholster the seats (or maybe buy new seats)
5) Replace/upgrade the gauges
6) Replace wiring as needed
7) Install lighting under the gunnels (gotta have ambiance!)
8) Replace senders as needed (trims don't work, and I think the gas gauge is incorrect)
9) Fix glassing issues where appropriate
10) Buff it to a high gloss
11) Have reproduction decals made of the original RinkerBuilt ones
12) Sand and refinish or stain the various teak wood elements...

More as I find it...

On the trailer, I want to install a swing away tongue and give it a fresh paint job. Also I'll be lubing the bearings and checking the brakes, lights, wires, etc.
 

brewern

Cadet
Joined
Dec 31, 1969
Messages
12
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

I was able to remove most of the side boards (is that the correct term?), but the throttle control baffles me a bit. I was tired and didn't look too close, but before I break something, how do I separate the throttle control from the wooden panel?
Many thanks!

Chapter 3:

Tonight we went to our son's high school homecoming parade. He's JROTC in the color guard, and led the parade! It was pretty cool!

So, after a late start, I figured out how to get the throttle control off. For anyone else with this same model, here's how:


DSCN5926.JPG

1) Remove the cover plate. Insert a flat head screwdriver and gently pry. It comes right off:
DSCN5931.jpg

The button, which allows you to give it gas in neutral comes off with a little prying. Just below that button is a set screw:
DSCN5934.jpg

Loosen the set screw, and the throttle control comes right off. Next, loosen the three larger bolts seen here:
DSCN5937.jpg

Ta-da!
DSCN5938.jpg

More to come....
 

brewern

Cadet
Joined
Dec 31, 1969
Messages
12
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

After pulling off the throttle control, I found that the wires that went through the mounting hole, led to the back and were soldered to some other wires....
Hmmmm... how to get the wires through the holes..... maybe I disassemble the throttle control? No, that didn't work out.

DSCN5963.JPG

So, I traced the wires to the back to this box:

DSCN5958.jpg

I'm guessing that box has something to do with the trim hydraulics, because further tracing led me to wires that led to the trim senders. Ummm, Houston, I found the problem with the trim senders failing!

DSCN5960.jpgDSCN5954.jpg

The wires eventually lead out the keyhole, and using a continuity checker, I verified that's the case. The wires were so mangled and rotted, I have no idea which wire went to which side.

But, I made a wiring diagram so I can rewire everything when the time comes. If my colors are wrong, I'll simply switch them when the time comes. And really, why is there 2 trim senders and 1 gauge? Will it matter if the trim senders are wired to the wrong sides? And what's that box they are feeding into?

Throttle_trim_wiring_diagram.jpg


More to come...
 

brewern

Cadet
Joined
Dec 31, 1969
Messages
12
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

That was enough for tonight.

I removed the throttle control, and the piece of wood it mounts to, and some of the rats nest that is currently the wiring.

DSCN5955.jpg

What a mess!


DSCN5960.jpgDSCN5964.jpgDSCN5969.jpg

Questions from Chapter 3:

a) Why are there 2 trim senders and 1 gauge?
b) Will it matter if the trim senders are wired to the wrong sides?
c) What's that box they are feeding into?

Can anyone help?
 

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,929
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

I LIKE what I'm seein'! Wiring diagrams, taking the time for details. This will be invaluable when weeks from now you need to put it all back together and you're scratchin yer head goin "Now which wire went to which post????" Also taking the time to take time to post pics and teach others....Good JOB!!!
 

brewern

Cadet
Joined
Dec 31, 1969
Messages
12
Re: 1980 Rinkerbuilt Renovation (Paint and Powder)

I LIKE what I'm seein'! Wiring diagrams, taking the time for details. This will be invaluable when weeks from now you need to put it all back together and you're scratchin yer head goin "Now which wire went to which post????" Also taking the time to take time to post pics and teach others....Good JOB!!!

Thanks WOG! I guess it's the computer programmer and teacher in me. I have to break things down carefully and meticulously. Also, I know I'll forget if I don't document my progress. And breaking it down by chapter means I can reverse the process later and also makes it easy for anyone reading this to read it a chunk at a time.

And for everyone out there trying to find a good high resolution Rinkerbuilt logo, but can't... I have a present for you.... coming soon.
 
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