Bayliner Capri unintentional restoration project

newtoj1

Cadet
Joined
Jan 16, 2013
Messages
8
Re: Bayliner Capri unintentional restoration project

Love the dashboard, very custom look!
 

redstrat

Petty Officer 1st Class
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Dec 29, 2011
Messages
202
Re: Bayliner Capri unintentional restoration project

Awesome! I can't give you enough praise. You are doing top shelf work and the time you put into logging and sharing info is very impressive. On the epoxy bubble problem, if you heat the wood with a heat gun before applying the epoxy it will minimize the bubbles. From what I understand, you are forcing the air out of the wood to minimize off gassing while it cures. Keep up the great work.
 

jmmacky

Petty Officer 2nd Class
Joined
Jun 20, 2011
Messages
177
Re: Bayliner Capri unintentional restoration project

Very Nice!!!

Thanks Wood!

Love the dashboard, very custom look!

Thanks newtoj...no other Bayliner like it!

Awesome! I can't give you enough praise. You are doing top shelf work and the time you put into logging and sharing info is very impressive. On the epoxy bubble problem, if you heat the wood with a heat gun before applying the epoxy it will minimize the bubbles. From what I understand, you are forcing the air out of the wood to minimize off gassing while it cures. Keep up the great work.

I appreciate that redstrat. I wouldn't have thought about making those pedestal seats let alone come up with a good design without seeing your thread first.

Great work!!

Cheers Hoosmatroos!

 

jmmacky

Petty Officer 2nd Class
Joined
Jun 20, 2011
Messages
177
Re: Bayliner Capri unintentional restoration project

The boat is pretty much all wired up and rigged now. I local marine engineer came to help me with this as I didn't want my dodgy wiring to result in a fire at sea! Just have a couple of small problems to sort out still such as bulbs gone in 2 of the gauges, need a new fuel sender pipe and revs gauge broken.

The upholstery isn't finished yet but hopefully going to splash for first water test next week!! Can't wait!!
 

JASinIL2006

Vice Admiral
Joined
Feb 10, 2012
Messages
5,724
Re: Bayliner Capri unintentional restoration project

Looks fantastic! Let us know how the first splash goes!
 

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,929
Re: Bayliner Capri unintentional restoration project

Don't forget to take the camera for the SPLASH!!!! Does she have a Name yet?
 

jmmacky

Petty Officer 2nd Class
Joined
Jun 20, 2011
Messages
177
Re: Bayliner Capri unintentional restoration project

Don't forget to take the camera for the SPLASH!!!! Does she have a Name yet?

It's killing me to wait but splash day is this Friday! Hopefully I'll be able to get some hours in using her over the weekend if all goes well. I have to wait for when I have a mate or 2 available to help the first time...otherwise there will be no one to record it going in the water! Can't wait but also pretty nervous!

All wiring etc is done. Unfortunately upholstery won't be quite finished until next week so it might be a slightly uncomfortable ride. A mate is lending me a few different props as he has a similar outboard so we can see what works best.

I've decided to call her Flash. My middle name is Gordon and I picked up the nickname Flash as in Flash Gordon at university so I thought this was a fitting name for the boat which will hopefully move like a flash! The decals for the name arrived today.

I have some previous experience with ribs doing waterskiing, fishing etc but not with a boat and engine this size. So I did a powerboat course this weekend (RYA level 2) to make sure I'm safe going out to sea with the boat and friends/family.
 

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,929
Re: Bayliner Capri unintentional restoration project

Good for you on the Boat Safety Course!!!! Safety should always be #1!!!!!
th



I LOVE the name...
 

jmmacky

Petty Officer 2nd Class
Joined
Jun 20, 2011
Messages
177
Re: Bayliner Capri unintentional restoration project

First of all I'm sorry it's taken me so long to get this posted. I had a very busy weekend and have been without internet at a job since then.

The boat was splashed last Friday!!

New to me boarding ladder installed, name placed (no naming ceremony yet but have to have a name on the boat in order to use the harbour), removed from workshop and ready to go:



Just prior to launch:



And here she is floating!:





The story of the launch:

Met up with a mate and the marine engineer who has been helping me with the engine and electrics. He is from Cream Marine near Salcombe and turned out to be a massive hero at the weekend! After doing a few last minute bits and pieces we launched the boat (very nerve racking moment). It floated (phew) and sat really nicely in the water which was a massive relief.

On trying to put it into gear it just seemed to slip, make a funny noise and have no forward propulsion. We put this down to stretched gear cables and tightened it up which seemed to fix the problem. Got all the way out of the harbour and opened her up; got straight on to the plane and it felt great! About 2 seconds later the engine died and then we had the problem with the gearing again.

The boat engineer (Nick) was there with his workboat so towed me back to the slipway. We ended up putting the boat back on the trailer and taking it to his workshop where we replaced the gear and throttle cable. We then re-launched the boat in the afternoon after checking all the gearing working properly with the muffs on the engine. However, as soon as the prop was under load in the water we had the same problem again so retrieved her back on to the trailer. The next day the Nick took the gear box (lower unit of the outboard) off my boat and replaced it with the one from his own boat which is the same engine but a 200hp. Nick was supposed to help for just a couple of hours on the Friday but ended up spending 2 long days trying to get the boat working properly so am pretty grateful to him!

During the journey back to the workshop and back one of the wheels came off the trailer. On inspection it had actually sheared off at the section where the suspension unit enters the axle with the suspension rubbers. This I found really frustrating as I had refurbished the trailer and had it professionally serviced to avoid just this sort of problem.

Anyway, the gearbox change fixed the gearing problem and the boat was running beautifully for about 30 minutes until the engine died again. This time it turned out that the fuel tank was dirty inside (despite being covered during the rest of the build after installation but obviously not well enough) and had clogged up the carbs and fuel jets.

So we had to recover the boat and limp it back to the workshop on the 3-wheeled trailer! Overall, not a hugely successful first launch but I was just happy she floated nicely! So I need to buy a second hand gearbox unit off ebay, get the carbs etc cleaned again, clean out the fuel tank and speak to the trailer mechanic about the axle before another launch attempt.

I think we got up to about 35 knots when she was working but didn't get round to performing a proper speed test!
 

ezmobee

Supreme Mariner
Joined
Mar 26, 2007
Messages
23,767
Re: Bayliner Capri unintentional restoration project

She looks awesome on the water. Sorry about all the issues. You'll get it sorted. Maiden voyages are rarely without issue though it does sound like you had more than your fair share. Trailers are the devil!
 

jmmacky

Petty Officer 2nd Class
Joined
Jun 20, 2011
Messages
177
Re: Bayliner Capri unintentional restoration project

She looks awesome on the water. Sorry about all the issues. You'll get it sorted. Maiden voyages are rarely without issue though it does sound like you had more than your fair share. Trailers are the devil!

Thanks Ezombee! I was expecting some problems but not quite the number and seriousness of the ones I had. Never mind at least she floated and lives to try again!
 

Woodonglass

Supreme Mariner
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Dec 29, 2009
Messages
25,929
Re: Bayliner Capri unintentional restoration project

Sounds kinda like my Splash. Other than almost breaking my Wifes Back, and tearing a hole in the Bow, It was fine!!!!! All I can say is, the more you go the more Kinks you'll get worked out and pretty soon, it WILL be enjoyable when you go to the water.
 

Okieboatguy

Petty Officer 1st Class
Joined
Jul 28, 2012
Messages
204
Re: Bayliner Capri unintentional restoration project

Boat looks incredible, nice quality work!:rockon::rockon:
 

jmmacky

Petty Officer 2nd Class
Joined
Jun 20, 2011
Messages
177
Re: Bayliner Capri unintentional restoration project

Sounds kinda like my Splash. Other than almost breaking my Wifes Back, and tearing a hole in the Bow, It was fine!!!!! All I can say is, the more you go the more Kinks you'll get worked out and pretty soon, it WILL be enjoyable when you go to the water.

Your Splash sounds even worse than mine! It hasn't put me off...a bit more time and expense and hopefully I'll be able to have another go in a couple of weeks. I will keep updating with progress reports!

Boat looks incredible, nice quality work!:rockon::rockon:

Thanks Okie. I was pretty happy when I saw her in the water for the first time!
 

JASinIL2006

Vice Admiral
Joined
Feb 10, 2012
Messages
5,724
Re: Bayliner Capri unintentional restoration project

Gorgeous boat! Love the lines and the color... looks happy to be in the water, too!
 

jmmacky

Petty Officer 2nd Class
Joined
Jun 20, 2011
Messages
177
Re: Bayliner Capri unintentional restoration project

Gorgeous boat! Love the lines and the color... looks happy to be in the water, too!

Yeah and it's about time she started being grateful for me getting her back in the water by working properly!
 

redstrat

Petty Officer 1st Class
Joined
Dec 29, 2011
Messages
202
Re: Bayliner Capri unintentional restoration project

Boat looks great. You should be proud. I'm sure you'll get the kinks worked out in short order. How did the seats come out? I noticed in another thread that you mentioned wishing you knew when you started what you know now. Sounds like another restoration in your future. ;)
 

GT1000000

Rear Admiral
Joined
Jul 13, 2011
Messages
4,916
Re: Bayliner Capri unintentional restoration project

They don't call them sea trials for nothing...maybe we should change the name to sea tribulations...

No matter, "Flash" looks beautiful sitting in its natural environment and with all you have gone through to get this far, the few little gremlins that are popping up will caged and tamed in no time, especially with the awesome help from friends like the marine engineer...a pint to both of you, on me!

Cheers!:thumb:
 
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