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  1. alldodge

    Frustrated fuel

    ok, hope the o-rings used are the correct ones as in OEM or at least right size and viton or buna seals and not just ones from a HF kit
  2. alldodge

    Frustrated fuel

    There is a keep pin (screw pin) item 9 in link. Can also see it in your first pic above. Its a hex head screw https://www.mercruiserparts.com/bam/subassembly/31886/4856/90
  3. alldodge

    Frustrated fuel

    Those O rings can get stuck and leave a thin ring behind. The new O ring may not seal because of it. The keeper pin can also be installed before the first O-ring, and if so it will leak. It needs to be installed in the groove of the line between to 2 O-rings. Your cooler didn't look to good...
  4. alldodge

    Fuel pressure regulator

    If it isn't broke don't fix it, is my motto Unless something looks real bad, then only way to know if it doesn't work is to test it
  5. alldodge

    Portable tank vent ? Connector?

    The older tanks are vented and the cap is where it vents. If its not venting then a vacuum will happen and starve fuel to the motor.
  6. alldodge

    Old Engine New Plastic "Baloon" Tank Problems

    EPA thing and requires a fuel demand valve to use. The valve will keep the pressure in the tank. Could also try to find a older tank or as you say vent the tank which defeats the purpose https://www.boatus.com/expert-advice/expert-advice-archive/2015/august/how-to-install-a-fuel-demand-valve
  7. alldodge

    1994 Merc 5.0 2brl Carb issue when off

    Agree 7 psi is on the upper limit. Depending on what needle valve is installed (spring loaded or fixed) its most likely just a bit to much pressure. Install a fuel pressure regulator and get it down to at least 6, and 5 would work...
  8. alldodge

    Frustrated fuel

    I'm seeing TB distributor but has MEFI-3 ECM, if correct the TBV troubleshooting guide will not work. Agree check for 12V at the coil Did you get the fuel leak fixed?
  9. alldodge

    7.4L Overheating

    That would cause some issues but if it did there would most likely be a leak. Look at the hose under the bell housing and gimbal ring. It can twist sometimes when it gets old and will cut off the flow Check the intake hose to make sure its on top of the raw water pump. Comes in on the top...
  10. alldodge

    7.4L Overheating

    Mine was a Merc OEM impeller, might have been 2 years old. Only thing different I noticed was it was extra hard to get the impeller in the housing. Use Glycerin and as before, it didn't make it to my slip before it over heated. Had another on the shelf, replaced at the dock and this one went...
  11. alldodge

    Proper way to wire a kill switch on Thunderbolt IV

    Sorry, no 5 amp is not enough. Look at your ignition fuse, its either a 15 or 20 amp, I would use a 20
  12. alldodge

    Proper way to wire a kill switch on Thunderbolt IV

    Take the purple wire coming off the key switch and put kill switch in it. Kill should break the connection when pulled
  13. alldodge

    Why is fuel leaking from my vapor separator?

    I;m not familiar with your motor, but the my VST didn't have a schrader valve. The Schrader valve was on the fuel rail on my motor. That said, they don't put schrader valves on areas with no pressure, might be the high pressure side
  14. alldodge

    Injectors for 1999 Crusader 454 7.4L EFI

    Thanks BT, I have this one, says its for the LX but unable to find TBI in it.
  15. alldodge

    Why is fuel leaking from my vapor separator?

    Leak stopped at VST and moved to low pressure pump? Would say, fixed the tank leak and have another. Leaking at the pump, fitting or fuel line?
  16. alldodge

    1996 454 thunderb ign thompson wont get on plane

    Does it have a carb, EFI, TBI or MPI?
  17. alldodge

    1996 454 thunderb ign thompson wont get on plane

    Engine Look for a plate above the starter on the side of the block
  18. alldodge

    Injectors for 1999 Crusader 454 7.4L EFI

    Wish I could help more but I'm not even finding a parts manual for a 99 7.4 Crusader. Think it has TBI Found the following info, and appear to operate at 12 PSI and cannot be used on 29 PSI systems GM - 17109972, 17100372, 17084304, 17112249, 17112250, 17112560, 17112561 Crusader - 47031...
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