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  1. 76SeaRay

    Stringer Sistering Question - 1998 Falcon Thunderbird

    I did a couple of small sister boards on the outside short stringers (about 5 inches tall) at a butt joint. I bedded those to the hull along side the stringer. I have to do two more, one on each of the main stringers that are 10 inches tall. There were original sister boards on the main...
  2. 76SeaRay

    Seawater Pickup

    Well, back to my fit problems for a thru hull fitting. I think I have a bigger issue under the hull as opposed to finding a spot in the engine bay. I only have 5 inches space between the center of the keel and the edge of the first trailer roller. The trailer rollers cover the whole area...
  3. 76SeaRay

    what went wrong with my outdrive?

    I had my outdrive parts all media blasted by a commercial company. Cost wasn't too bad. I then used the process Scott pasted in above to paint mine.
  4. 76SeaRay

    Seawater Pickup

    Does anybody have a link to (or a part number for) a bronze or stainless steel Y fitting that works with the 1 1/4 inch seawater hose and the 3/4 inch drive pump hose to feed the drive pump outlet hose to the seawater inlet hose?
  5. 76SeaRay

    OMC SSV-177 Glastron 1979

    The OMC steering cable was already loose when I got the boat. Do you have a picture of the bolt area? Maybe I can look on my old parts to get an idea. My cost is with me doing all the work except that I am having any media blasting and powder coating done by others. I did have to buy a lot...
  6. 76SeaRay

    what went wrong with my outdrive?

    That would be my guess but others with experience with the mercathode would be a better judge.
  7. 76SeaRay

    Poured water into exhaust manifold

    Don't want to scare you but what about the metal? If you have water in a cylinder, where did the metal shavings end up? If it were me and I found water in the cylinders, I would pull the head on that side and make sure the cylinder is clean of metal filings. If there is metal in the cylinder...
  8. 76SeaRay

    what went wrong with my outdrive?

    Usually, clear coat will flake off the topcoat if not painted correctly or not compatible (see old cars - its called sunburn on them).
  9. 76SeaRay

    what went wrong with my outdrive?

    Temp sounds a little low... That is generally the low end of acceptable paint temp ranges for most paints but check the specs.. As I mentioned, I haven't used the Merc paint but it should be similar to other paints. Do you have the Merc procedure for painting a drive with their paint?
  10. 76SeaRay

    what went wrong with my outdrive?

    Hmm, maybe you needed a seal coat over the sanded old paint before painting with primer. That is typically done unless the primer is rated as a seal coat. Might be an interaction between the old paint the new primer. Primer needs to be compatible with the substrate as well as the finish coat...
  11. 76SeaRay

    Am I screwed??? Alpha 1 G2 question (video)

    Was the slop there when you installed the new pins before the start of the season? Was the slop there in the old pins, is that why you changed them? Did you measure the diameter of the old pin versus the new pin?
  12. 76SeaRay

    what went wrong with my outdrive?

    It appears the lower unit is fine, just the painted upper unit. I would think that if it were electrolysis due to problems with the mercathode, the lower unit would be impacted as well. Looks like a paint problem to me. What type of primer did you use? As others mentioned already, did you...
  13. 76SeaRay

    Lifting the Engine Methods

    I haven't lifted yet but here are pics of how I have it rigged. Note, the bolts will be grade 8 and correct length to tighten against the heads. I will add grade 8 flat washers so the heads don't pull through the chain links. The first pic is the load leveler and how the chains sneak through...
  14. 76SeaRay

    Lifting the Engine Methods

    I have the advantage that my transom and floor is wide open (full restoration). I plan to build the dog house after the engine and drive are in for the final time and plan to make the transom area covers easily removable for future access. Right now the test fit is to make sure that everything...
  15. 76SeaRay

    Lifting the Engine Methods

    Well, went to put the 2 ton load leveler on the engine and found that it is too long. That helps prevent angular stress but it won't allow the chains to clear the cooling system plumbing. Back to the 1500lb load leveler. I will have to pick up longer chains for it.
  16. 76SeaRay

    OMC SSV-177 Glastron 1979

    If you decide to change to a Merc Alpha drive, I can give you info on how my change over went. My boat had a 1976 OMC Ford 351 Windsor and only the upper unit of the outdrive (the portion right behind the engine). The boat "looked" pretty solid at the outset (pic in profile) but I was also in...
  17. 76SeaRay

    Lifting the Engine Methods

    Fuel pump to fuel filter is stainless steel. Fuel pump to carb is rubber marine fuel line with crimped steel ends. Thanks for the bracket pictures. I haven't found any like those to buy. They would work on the back but they wouldn't work on the front without some disassembly.
  18. 76SeaRay

    Lifting the Engine Methods

    The research I found says anywhere from 860 to 950lbs dry and fully dressed. Mine is fully dressed and wet right now. So, that is what I have been working to...
  19. 76SeaRay

    Lifting the Engine Methods

    I have one of those but it is only rated to 1,000lbs. I used it without the exhaust manifolds and heat exchanger on the engine. I am afraid now that it would be close to the limit if not over it for fully dressed. I picked up a 2 ton rated adjustable lifting bar since the one I had already is...
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