Re: 66 Starcraft Sunchief Re-Build
PHASE II
POWER PLANT
(Or how to restore a boat backwards)
OK, after a long day in DC today we arrived home around 5 pm and my brother stopped by. He talked me into jumping on the engine problem exploration and about an hour later, this is where we were.
We disconnected the water jacket/intake, coil, thermostat housing, and misc smaller stuff and yanked the head off. This was brought on by the observation with the valve cover removed that one of the valves over the #1 piston set much higher than all the others and this is the area we're experiencing problems with.
Once we got the head off things took a turn for the worse
It looks like the valve decided to thump the top of the piston a few times and some of the junk scarred up the walls of the cilynder

You can see in this picture the outline of the valve in the center of the piston and also the scarring on both edges).
We're still not real sure what brought all this about. I'll be dropping the head off at the machine shop tomorrow for testing and an estimate for tanking and a rebuild. As far as the pistons are concerned, this motor is already 40 over. We have a donor motor of unknown condition in OLE BLUE and I'll be yanking the head off that motor in the next few days to see what shape it's in. Once that happens, we'll decide if we're gonna rebuild this one with possibly sleeves, rebuild the donor motor, or start researching other options.
Stay tuned!!!